Oriental motor DRLII Series Operating Manual

Oriental motor DRLII Series Operating Manual

Compact motorized cylinder
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OPER ATING MANUAL
Compact Motorized Cylinder
DRLII Series Actuator Edition
Introduction .............................................. 1
Safety precautions .................................. 1
Precautions for use ................................. 2
Preparation ................................................ 3
Installation ................................................. 4
Connection ..............................................10
value list ....................................................11

Introduction

„ Before use
Only qualified personnel of electrical and mechanical engineering should
work with the product.
Use the product correctly after thoroughly reading the section "Safety
precautions. " In addition, be sure to observe the contents described in
warning, caution, and note in this manual.
The product described in this manual is designed and manufactured to
be incorporated in general industrial equipment. Do not use for any other
purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused
through failure to observe this warning.
„ Overview of the product
The compact motorized cylinder DRLII Series (hereinafter described as
cylinder) is an actuator of a linear motion mechanism that a 5-phase stepping
motor is integrated with a ball screw.
„ Related operating manuals
For operating manuals not included with the product, contact your nearest
Oriental Motor sales office or download from Oriental Motor Website
Download Page.
• When a driver is the pulse input type
Operating manual name
DRLII Series OPERATING MANUAL Actuator Edition
(this document)
Installation procedure
* This manual is included with the non-guide type cylinders.
Refer to the operating manual of the driver for contents not described in
these manuals.
• When a driver is the built-in controller type
Operating manual name
DRLII Series OPERATING MANUAL Actuator Edition
(this document)
Installation procedure
DRLII Series FLEX built-in controller type
OPERATING MANUAL Driver Edition
CRK Series FLEX built-in controller type USER MANUAL
* This manual is included with the non-guide type cylinders.
HL-14063-6
Notes when operating .........................14
Troubleshooting ....................................15
Specifications ..........................................15
Regulations and standards ................15
Accessories ..............................................16
Included or not included
with product
Included
*
Included or not included
with product
Included
*
Included
Not included
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety
precautions.
y Please read it thoroughly to ensure safe operation.
y Always keep the manual where it is readily available.

Safety precautions

The precautions described below are intended to prevent danger or injury
to the user and other personnel through safe, correct use of the product.
Use the product only after carefully reading and fully understanding these
instructions.
You must not operate the cylinder (operate the equipment for the specified
purpose) if the machine in which the cylinder is installed does not satisfy the
related safety standards. The factory safety manager or safety personnel in
charge of the applicable machine must ensure that the machine is operated
only by qualified personnel who are familiar with the operation of electronic
equipment, and thereby prevent injury or damage to the equipment.
The term "qualified personnel" refers to persons who have received the
necessary training or education and have pertinent experience; who are
familiar with the relevant standards, regulations, accident-prevention rules
and inspection conditions; who are authorized by the factory safety manager
to engage in the necessary activities; and who have the ability to discern and
prevent potential dangers.
Handling the product without observing the instructions
that accompany a "WARNING" symbol may result in
serious injury or death.
Handling the product without observing the instructions
that accompany a "CAUTION" symbol may result in injury
or property damage.
The items under this heading contain important handling
instructions that the user should observe to ensure the
safe use of the product.
The items under this heading contain related information
and contents to gain a further understanding of the text
in this manual.
General
y Do not use the cylinder in explosive or corrosive environments, in the
presence of flammable gases, locations subjected to splashing water, or
near combustibles. Doing so may result in fire or injury.
y Assign qualified personnel to the task of installing, wiring, operating/
controlling, inspecting, and troubleshooting the cylinder. Failure to do so
may result in fire, injury, or damage to equipment.
y When the cylinder is used in vertical drive such as elevating equipment etc.,
provide a safety brake mechanism in addition to using an electromagnetic
brake type cylinder to hold the load position. The cylinder loses its holding
torque when the power supply is turned off, allowing the moving part may
drop, leading to injury or damage to equipment.
y Do not use the brake mechanism of the electromagnetic brake type for
braking or as a safety brake. The electromagnetic brake is used for the
purpose to hold the moving part and cylinder in position. Using it for
braking or as a safety brake may result in injury or damage to equipment.
Installation
y Install the cylinder inside an enclosure. Failure to do so may result in injury.
Connection
y Do not forcibly bend, pull, or pinch the lead wire or cable. Doing so may
result in fire.
1

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Summary of Contents for Oriental motor DRLII Series

  • Page 1: Table Of Contents

    Do not use for any other or property damage. purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused The items under this heading contain important handling through failure to observe this warning.
  • Page 2: Precautions For Use

    Moving the position of the stopper may cause damage to the ball Refer all such internal inspections and repairs to the Oriental Motor sales screw, resulting in cylinder malfunction or damage. office from which you purchased the cylinder.
  • Page 3: Preparation

    „ Checking the cylinder The figure shows the DRLM60-05A4PN-K. Verify that the items listed below are included. Report any missing or Motor damaged items to the Oriental Motor sales office from which you purchased Stopper This prevents the ball screw from the product.
  • Page 4: Installation

    Installation z Guide type cylinder This section covers the location and method of installing the cylinder, and Do not remove the joint from the ball screw. The installation accuracy of attaching the load. the ball screw will decrease, resulting in a malfunctioning cylinder. „...
  • Page 5 • Installation procedure • Installation procedure 1. Insert the pilot located on the cylinder installation surface into the flange 1. Insert the pilot located on the cylinder installation surface into the flange pilot having performed counterbore or through-hole machining of the pilot having performed counterbore or through-hole machining of the mounting plate.
  • Page 6 • Reference drawing for mounting (unit: mm) • Installation procedure The cylinder is required to install while moving the joint. In this case, if the lead wires are short-circuited, the holding torque may generate to cause the joint to make heavy and get hard to move. 1.
  • Page 7 The figure shows the guide type of the DRLM60G. „ Installing a load When transporting the equipment in which the cylinder is installed, be sure to remove the load from the ball screw. z Non-guide type cylinder The non-guide type cylinders cannot be operated without an anti-spin Mounting holes mechanism for the ball screw because the ball screw rotates idly.
  • Page 8 z Guide type cylinder y When using the load mounting holes in the linear guide side, use screws that do not exceed the effective depth of screw threads in Load mounting holes are provided at two places, the ball screw side and the the linear guide.
  • Page 9 • When installing a load using the load mounting holes in the joint side surface Fulcrum point Fulcrum point Fulcrum point z Dimension of the load Do not loosen mounting holes (unit: mm) Load mounting F±0.3 G±0.3 holes (3 places) z Installation accuracy When a load is installed to the ball screw of the non-guide type cylinders, be sure to provide an anti-spin mechanism (linear guide, etc.) with the...
  • Page 10: Connection

    Connection z Installation of the sensor This section covers the connection methods for the driver and the 1. Remove the end plate from the guide, and using hexagonal socket head electromagnetic brake. screws (DRLM20V: M2, DRLM28V: M2.5) install the sensor plate instead. Tightening torque: 0.4 N·m (57 oz-in) „...
  • Page 11: Minimum Travel Amount Setting Value List

    Minimum travel amount Setting value list „ Connecting the electromagnetic brake The electromagnetic brake operates via the ON/OFF status of the DC power „ Pulse input type supply. For exclusive use of the electromagnetic brake, provide a power supply of 24 VDC±5 % 0.08 A or more for the DRLM42, or that of 24 VDC The minimum travel amount can be set based on a combination of the STEP ±5 % 0.25 A or more for the DRLM60.
  • Page 12 z Standard type motor When R2/R1 switch is set to R1 side Minimum travel amount (mm) STEP switch DRLM20 DRLM28 DRLM42 DRLM60 Lead 1 mm Lead 1 mm Lead 2 mm Lead 8 mm Lead 4 mm 0.002 0.002 0.004 0.016 0.008 0.001...
  • Page 13 „ Built-in controller type The minimum travel amount can be set with the "Motor step angle" parameter. Values for the minimum travel amount are theoretical values. z High-resolution type motor Minimum travel amount (mm) "Motor step angle" parameter DRLM28 DRLM42 DRLM60 OPX-2A MEXE02...
  • Page 14: Notes When Operating

    It is recommended that periodic inspections are conducted for the items „ How to use the adjusting knob listed below after each operation of the cylinder. If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales (adjusting knob type only) office.
  • Page 15: Troubleshooting

    When the cylinder cannot be operated properly, refer to the contents provided in this chapter and take appropriate action. If Check on the Oriental Motor Website for the product specifications. the problem persists, contact your nearest Oriental Motor sales office.
  • Page 16: Accessories

    PADRL-20 DRLM20 prohibited. PADRL-28 DRLM28 y Oriental Motor shall not be liable whatsoever for any problems relating PADRL-42 DRLM42 to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual. PADRL-60...

This manual is also suitable for:

Drlm20Drlm28Drlm42Drlm60

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