Table of Contents
Advertisement
Quick Links
Compact Motorized Cylinder
DR Series Wide table type
OPERATING MANUAL Actuator
1
Introduction ...................................2
2
Safety precautions ........................3
3
Precautions for use ........................6
4
Preparation .....................................9
5
Installation ................................... 12
6
Connection .................................. 18
Thank you for purchasing an Oriental Motor product.
This Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
7
Inspection and maintenance ... 19
8
Troubleshooting ......................... 23
9
Specifications .............................. 24
10 Regulations and standards ....... 26
11 Dimension .................................... 27
HL-14102-2
Advertisement
Table of Contents
Related Manuals for Oriental motor DR Series
Summary of Contents for Oriental motor DR Series
-
Page 1: Table Of Contents
Installation ........12 11 Dimension ........27 Connection ........18 Thank you for purchasing an Oriental Motor product. This Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation. • Always keep the manual where it is readily available. -
Page 2: Introduction
Overview of the product The compact motorized cylinder DR Series (hereinafter described as cylinder) is an actuator of a linear motion mechanism that a stepping motor is integrated with a ball screw. The AZ Series is adopted for the motor. -
Page 3: Safety Precautions
Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. You must not operate the cylinder (operate the equipment for the specified purpose) if the machine in which the cylinder is installed does not satisfy the related safety standards. - Page 4 • Do not use the cylinder in explosive or corrosive environments, in the presence of flammable gases, locations subjected to splashing water, or near combustibles. Doing so may result in fire or injury. • Do not transport, install, connect or inspect the cylinder while the power is supplied.
- Page 5 • Do not use the cylinder beyond its specifications. Doing so may result in injury or damage to equipment. • Keep your fingers and objects out of the openings in the cylinder. Failure to do so may result in fire or injury. •...
-
Page 6: Precautions For Use
„ General z Be sure to use our cable to connect the cylinder and driver. Check on the Oriental Motor Website for the model name of cables. z Do not detach the table or loosen the screws. If the table is detached or the screws secured the table is loosened, the installation accuracy of the ball screw is deteriorated, resulting in malfunction or shorter service life of the cylinder. - Page 7 z Do not move the encoder (ABZO sensor) toward a strong magnetic field. A magnetic sensor is built into the encoder (ABZO sensor). If the cylinder is installed close to equipment which generates a strong magnetic field, the encoder (ABZO sensor) may break or malfunction.
- Page 8 z Do not perform push-motion operation with the cylinder of ball screw lead 1 mm. The TLC output may be turned ON before push-motion operation is complete. (Push-motion return-to-home operation can be performed.) „ Inspection z Grease Grease on the ball screw or linear guide may darken during the initial operation (one to three weeks).
-
Page 9: Preparation
Checking the product Verify that the items listed below are included. Report any missing or damaged items to the Oriental Motor sales office from which you purchased the product. • Compact motorized cylinder ........1 unit • Instructions and Precautions for Safe Use ..1 copy How to identify the product model Verify the model number of the purchased against the number shown on the nameplate. - Page 10 Information about nameplate The figure shows an example. Cylinder model Serial number Speci cation Manufacturing date Names of parts The area indicated in gray color represents a moving part. Do not loosen Do not loosen Do not remove Table Connector Load mounting holes in the Cable linear guide side (6 places)
- Page 11 „ With ball screw cover Ball screw cover Driver for possible combinations Use the DR Series in combination with the AZ Series DC power input type driver. Preparation...
-
Page 12: Installation
Installation Location for installation The cylinder is designed and manufactured to be incorporated in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: • Inside an enclosure that is installed indoors (provide vent holes) •... - Page 13 „ Spaces required for installation The encoder (ABZO sensor) is easily affected by a magnetic field. Therefore, when cylinders are installed side by side, ensure the distances from the encoder (ABZO sensor) in horizontal and vertical directions as shown in the figure. 28 mm 28 mm 28 mm...
- Page 14 Design for mounting plate The cylinder can be installed in any direction. Install the cylinder onto an appropriate flat mounting plate [thickness approximately 5 mm (0.2 in.) or more] having excellent vibration resistance and heat conductivity. If a high accuracy is required, design the thickness of the plate in consideration of installation conditions such as load condition, rigidity, vibration, and others.
- Page 15 Installation method 1. Install the positioning pins on the mounting plate. Be sure to install the positioning pins on the mounting plate. Pressing the positioning pins into the cylinder may cause damage. When a squareness is required with respect to the traveling direction of the table, adjust the table so that it is perpendicular to the traveling direction using only the round positioning pin hole.
- Page 16 Installing a load There are two load mounting surfaces, which are provided on the linear guide side and the ball screw side. „ Note when installing a load Although the wide table type cylinder can receive a load moment, use it less than the specifications.
- Page 17 • Do not detach the table or loosen the screws of the table. Doing so may deteriorate the installation accuracy of the ball screw, resulting in malfunction or shorter service life of the cylinder. Also, the home position set in the encoder (ABZO sensor) at the time of shipment may be deviated, and this may cause unexpected movements, leading to damage to equipment.
-
Page 18: Connection
„ Load positioning pin holes Two types of load-positioning pin holes, which are an elongated hole and a round hole, are provided on the table. If installation repeatability is required when installing a load, use the load-positioning pin holes. Be sure to secure the positioning pins to the load side. Pressing the positioning pins into the table may cause the cylinder break. -
Page 19: Inspection And Maintenance
Inspection and maintenance Maintenance item and timing If the cylinder is operated eight hours a day, perform maintenance according to the applicable period specified in the table. Reduce maintenance intervals accordingly if the operating rate is high such as continuous operation for twenty-four hours. External External Internal... - Page 20 „ Internal inspection Visually check the items specified in table. Even if the grease has turned brown, lubrication condition is deemed appropriate if the running surface still appears glossy. Refer to "7-2 Applying grease" for how to apply grease. Item Inspection item Remedial action Check if any of foreign objects such as...
- Page 21 „ For cylinder with ball screw cover Apply grease to the cylinder with ball screw cover according to the following procedures. Do not touch the ball screw cover with bare hands. Doing so may cut fingers or the like by the ball screw cover. 1.
- Page 22 Warranty Check on the Oriental Motor Website for the product warranty. Disposal Dispose the product correctly in accordance with laws and regulations, or instructions of local governments. Inspection and maintenance...
-
Page 23: Troubleshooting
During cylinder operation, the cylinder may fail to function properly due to an improper setting or wiring. When the cylinder cannot be operated properly, refer to the contents provided in this section and take an appropriate action. If the problem persists, contact your nearest Oriental Motor sales office. Phenomenon Possible cause... -
Page 24: Specifications
Specifications Product specifications DR28W1B03-AZAKL DR28W2.5B03-AZAKL Cylinder model DR28W1BC03-AZAKL DR28W2.5BC03-AZAKL Ball screw lead [mm] Ball screw type Precision Precision Tip position ±0.003 ±0.003 Repetitive positioning accuracy [mm] Upper side ±0.005 ±0.005 Lost motion [mm] 0.03 or less 0.03 or less Minimum travel amount [mm] 0.001 0.001 Static permissible... - Page 25 z Permissible moment (Horizontal direction) Fulcrum point Fulcrum point Fulcrum point z Permissible moment (Vertical direction) z Transportable mass Horizontal direction Fulcrum point Fulcrum point Vertical direction General specifications Ambient temperature 0 to +40 °C [+32 to +104 °F] (non-freezing) Operating Ambient humidity 85% or less (non-condensing)
-
Page 26: Regulations And Standards
Regulations and standards 10-1 CE Marking/UKCA Marking „ EU EMC Directive/UK EMC Regulation The driver combining with the actuator is affixed the marks under the EMC. For details about applicable standards and others, check with the operating manual of the driver. 10-2 EU RoHS Directive/UK RoHS Regulation This product does not contain the substances exceeding the restriction values. -
Page 27: Dimension
Dimension Model Mass [kg (lb.)] DR28W1B03-AZAKL DR28W1BC03-AZAKL 0.46 (1.01) DR28W2.5B03-AZAKL DR28W2.5BC03-AZAKL Unit: mm 11.5 ± 0.2 ± 0.2 Motor lead wires Details of section A +0.01 deep 3 6×M3 deep 5 +0.01 ± 0.2 ø3 deep 3 48.5 ± 0.2 ±... - Page 28 If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor sales office. • Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual.
Need help?
Do you have a question about the DR Series and is the answer not in the manual?
Questions and answers