Nordson Spectrum HD Generation II Customer Product Manual
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Nordson Spectrum HD Generation II Customer Product Manual

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Spectrum HD Feed Center
Generation II
Customer Product Manual
Part 7192568_03
Issued 05/20
For parts and technical support, call your nearest Finishing Customer Support Centre.
Find your nearest centre at www.nordson.com/directory
This document is available on the Internet at http://emanuals.nordson.com/finishing
NORDSON Deutschland GmbH

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Summary of Contents for Nordson Spectrum HD Generation II

  • Page 1 Spectrum HD Feed Center Generation II Customer Product Manual Part 7192568_03 Issued 05/20 For parts and technical support, call your nearest Finishing Customer Support Centre. Find your nearest centre at www.nordson.com/directory This document is available on the Internet at http://emanuals.nordson.com/finishing NORDSON Deutschland GmbH...
  • Page 2 40699 Erkrath Germany Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2014. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
  • Page 3 Change Record Revision Date Change 19/05/2017 Wiring diagrams updated 02−258−424 19/05/2017 Parts list to include complete pinch valve assembly 25/03/2020 Images 27/03/2020 Parts list, also inc. XXL 29/04/2020 Troubleshooting, Maintenance, Installation, Operation, E&P Drawings Part 7192568-03 E 2020 Nordson Corporation...
  • Page 4 CE label. Provided the product is installed and operated in line with Nordson’s manuals its operation is safe. Name and address of the responsible person authorized to compile the technical files Kai Flockenhaus, Manager - Procurement &...

  • Page 5: Table Of Contents

    ..........4‐9 Part 7192568-03 E 2020 Nordson Corporation...
  • Page 6 ........8‐1 E 2020 Nordson Corporation Part 7192568-03...

  • Page 7: Safety

    Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson equipment will be voided if instructions for installation, operation, and service are not followed. All phases of equipment installation must comply with all federal, state, and local codes.

  • Page 8: Personal Safety

    Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. E 2020 Nordson Corporation Part 7192568-03...

  • Page 9: Grounding

    Disconnect and lock out electrical power. Close pneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting the equipment. Disposal Dispose of equipment and materials used in operation and servicing according to local codes. Part 7192568-03 E 2020 Nordson Corporation...
  • Page 10 1‐4 Safety E 2020 Nordson Corporation Part 7192568-03...

  • Page 11: Description

    Section 2 Description Introduction The Nordson Spectrum HD Generation II Feed Center (SHD II) conditions and supplies powder for up to 16 automatic powder spray guns in its standard form, or up to 24 guns with additional Stand Alone HDLV units*.

  • Page 12: Optional Component List

    A rectangular duct connection is provided at the bottom rear of the feed center enclosure. Optional Component List Optional components include: Ultrasonic sieve screens HDLV virgin powder bulk feed system Weight Cell E 2020 Nordson Corporation Part 7192568-03...
  • Page 13 2‐3 Description Figure 2‐2 Major Components of Spectrum HD Generation II Feed Center (shown with optional Virgin Feed) 1. Control panel interface* 6. Pneumatic gauge for feed hopper 9. Additional HDLV pump panel** 2. HD hopper 7. Pneumatic regulator for feed hopper 10.

  • Page 14: Hd Hopper System

    2‐4 Description HD Hopper System Figure 2‐3 Spectrum HD Generation II Hopper Assembly 1. Sieve inlet 4. Ultrasonic probe 7. Hopper 2. Plug, sieve inlet 5. Handle locking 8. Dump valve 3. Sieve screen 6. Level sensor 9. Extract duct sleeve...

  • Page 15: Electrical And Pneumatic Controls

    Not Shown: Valve island, Regulator & recovery powder pump (mounted locally to twin cyclone) Note: The Spectrum HD Generation II Feed Centre in its standard form, is controlled via the Powder Pilot HD but is also available as a stand alone unit with its own control panel as shown above. For information related to the Pilot Pilot HD control panel, please refer to the appropriate Powder Pilot HD manual.

  • Page 16: Specifications

    Spectrum HD Gen II Feed Center Dimensions Note: System shown is without controls as there are 2 versions of control panel available, stand alone version or Powder Pilot HD. For details of the control panel contact your local Nordson representative. E 2020 Nordson Corporation...

  • Page 17: Electrical And Pneumatic Requirements

    NOTE: The compressed air quality must be according to ISO 8573.1 Class [3:4:2] Use a dedicated, refrigerated or regenerative-desiccant air dryer with filter separators with automatic drains. NOTE: For Spectrum HD Generation II with Powder Pilot HD controls, also refer to the technical manual for the Powder Pilot HD...
  • Page 18 2‐8 Description E 2020 Nordson Corporation Part 7192568-03...

  • Page 19: Installation

    Unpacking WARNING: Allow only authorized Nordson personnel to complete. Upon receipt, unpack the Spectrum HD Generation II (SHD II) feed center carefully to avoid damage. Report any damage immediately to the shipper and to your Nordson representative. Save packing materials for possible later use, or dispose of properly according to local regulations.

  • Page 20: Electrical Connections

    Caution: Equipment damage may occur if the electrical panel is connected to any line voltage other than that stated on the identification plate. WARNING: Power to the Spectrum HD Generation II (SHD II) feed center must be supplied from a locking disconnect switch or breaker. Failure to observe this warning may result in a severe shock during installation or repair.

  • Page 21: Reclaim And Virgin Powder Feed Options

    During a color change cycle, when the operator selects Pump Purge, the valve opens and allows air at line pressure to flow through the pump and the 16-mm suction and delivery powder tubing to clean them. NOTE: For HDLV transfer pump see technical manual on Nordson emanuals website. Part 7192568-03...

  • Page 22: Checks To Complete Installation & Default Parameters

    Checks to Complete Installation & Default Parameters Figure 3‐1 Floor Fixing Locations 1. Ensure the unit is level and fixed to the floor at locations highlighted in red below Figure 3‐2 Grounding Location Point 2. Ensure the housing is grounded E 2020 Nordson Corporation Part 7192568-03...
  • Page 23 Carry out a test run with various pressures to ascertain whether the SDES switches as desired. When the switching signal is emitted, the LED also illuminates. NOTE: For more information see the Festo technical manual online - www.festo.com/net/SupportPortal/Files/469182/SDE5_2017-09e_8068031g1.pdf Part 7192568-03 E 2020 Nordson Corporation...
  • Page 24 A loose or worn screen, can tear and cause contamination. Figure 3‐5 Sieve Probe Tightening Using an open ended torque wrench, similar to the example shown above, ensure the probe is tight to 15-20 Nm E 2020 Nordson Corporation Part 7192568-03...
  • Page 25 Closed position and hole 6 will be 52% closed when in the Closed position. Start with fixing to hole 3 then adjust if necessary according to requirements. Figure 3‐7 Pneumatic Valve Island 5. Check the pressures are set according to the default parameters on the following page. Part 7192568-03 E 2020 Nordson Corporation...
  • Page 26 Pinch pressure (right regulator) 2.5 bar STS Sensor cleaning pressure 1.5 bar Cooling air - guns 0.5 bar Pump cabinet vacuum air pressure 3.4 bar Pinch high air 5.0 bar Pinch low air 2.5 bar E 2020 Nordson Corporation Part 7192568-03...

  • Page 27: Operation

    The SHD (Spectrum HD) Gen II feed center has 2 options of controls: Feed Center Stand Alone Control - covered in this manual Powder Pilot HD, refer to Powder Pilot HD manual for more information - 7192721_01 Part 7192568-03 E 2020 Nordson Corporation...

  • Page 28: Controls - Stand Alone (Home Screen)

    If the low or mid level sensor is clear of powder, the pump will start with an adjustable delay. If the sensor gets covered the pump will stop, also with an adjustable delay E 2020 Nordson Corporation Part 7192568-03...

  • Page 29: Sieve Operation

    The pump runs until the powder in the feed hopper reaches the level sensor, then turns off. Transfer Pump Manual Purging. If a transfer pump becomes clogged during operation, purging the pump may clear it . Part 7192568-03 E 2020 Nordson Corporation...

  • Page 30: Powder Level Sensor Operation

    Booth Control Panel After Filter Control Panel Spectrum HD Generation II Feed Center 3. Ensure the emergency stop buttons are pulled out on the booth, feed center, and after filter panels. 4. Make sure compressed air is being supplied to the feed center at 6.5 bar (95 psi) and that air pressures are adjusted properly.

  • Page 31: Color Change Procedure

    3. The screen shown in Figure 4‐3 directs the operator to place the power box underneath the hopper. Once this is complete, press OK (green tick) to release the powder into the box. Figure 4‐3 Install Hopper Box Screen Part 7192568-03 E 2020 Nordson Corporation...
  • Page 32 6. After connections and positioning are complete, press the OK button to begin the cleaning of the hopper. 7. When the cleaning is complete, the operator will be asked to press the OK button again to advance to the next step. E 2020 Nordson Corporation Part 7192568-03...
  • Page 33 10. When all cleaning is complete, and system is clear of old powder, press the OK button to complete the color change process and return to the Main Operation Screen. Figure 4‐6 Manual Cleaning and Pump Cleaning Screen Part 7192568-03 E 2020 Nordson Corporation...

  • Page 34: Configuration

    Time required for mid level probe to be seen as off Delay for the opening of the dump valve while cleaning the hopper Number of beats to the hopper while emptying Option to run the pumps during purge cleaning E 2020 Nordson Corporation Part 7192568-03...

  • Page 35: Shutdown

    Press the STOP button on the system control panel. b. Turn the electrical disconnect switch on the powder feed center control panel to the off position. Part 7192568-03 E 2020 Nordson Corporation...

  • Page 36: Maintenance

    Lock the sieve probe with an open Torque wrench to sieve frame jaw torque wrench to 15-20Nm (open jaw) Air Service Unit Replace the filter element Recommended to replace after Visual inspection, 1000 1000 hours Filter element Part 7192568-03 E 2020 Nordson Corporation...

  • Page 37: Sieve Maintenance

    Sieve Maintenance Refer to the manufacturer's sieve manual for more information on sieve maintenance. This can be obtained from your local Nordson representative. Encore HD Pump Maintenance For maintenance on the Encore HD Pump, refer to the technical manual 1605708-03.

  • Page 38: Prodigy Hdlv Transfer Pump Maintenance

    For more detailed maintenance and repair information, refer to the Prodigy HDLV High-Capacity Pump manual - 1092270-08 Cleaning CAUTION: Clean any impacted powder with clean cloths being careful not to make contact with any plastics or painted surfaces. Part 7192568-03 E 2020 Nordson Corporation...

  • Page 39: Dump Valve Sleeve

    10. Continue to install the valve nuts, air supply tube and then the blue hopper cover. 11. Pressurize to fully close and depressurize to fully open the valve and check visually that it functions correctly. 1619735 E 2020 Nordson Corporation Part 7192568-03...

  • Page 40: Level Sensors

    3. Remove the damaged sieve screen from the hopper. 4. Disconnect the convertor. 5. Connect the convertor to the new sieve screen. 6. Place the new sieve screen onto the hopper. 7. Close and lock the lid by engaging the lid latch. Part 7192568-03 E 2020 Nordson Corporation...

  • Page 41: Troubleshooting

    These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact the Nordson ICS Customer Support Center at (800) 433-9319 or your local Nordson representative for help. Refer also to the wiring diagrams and schematics at the end of this manual.
  • Page 42 Check the wiring from the feed center panel to the solenoid valve assembly on top of the feed center air drop. Fluidizing air regulator defective Check the fluidizing air regulator. E 2020 Nordson Corporation Part 7192568-03...
  • Page 43 Mishandling during cleaning or replacement can damage the sieve screen. 11. Powder build up on Screen not cleaned frequently Clean the sieve mesh at more sieve screen enough frequent intervals. Part 7192568-03 E 2020 Nordson Corporation...
  • Page 44 12. Sieve screen backing up with certain controller. amplitude is set to 50% from factory. powders Contact your Nordson representative to adjust the amplitude. Loose ultrasonic transducer/probe Check connection is the correct (if sieve not operating) torque setting, 15-20 Nm Knobs or clamps not tightened;...
  • Page 45 The timer default is 3 minutes. Problem with powder supply or Refer to Problems related to powder, Virgin transfer pump sieve, or pump. Part 7192568-03 E 2020 Nordson Corporation...
  • Page 46 PLC not initiating color change Check PLC operation. Contact your sequence. Nordson representative or technical support center for help. Parts still in booth Control system tracks parts through booth and will delay color change start until parts clear booth.
  • Page 47 Check air tubing to pilot valve. Check pilot valve operation. Check the wiring and connections between the gun positioner panel and main system panel. Part 7192568-03 E 2020 Nordson Corporation...

  • Page 48: Parts

    A dash (—) is used when the part number applies to all parts in the illustration. The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately.
  • Page 49 Parts 2 or 24 Figure 7-1 SHD Spare Parts E 2020 Nordson Corporation Part 7192568-03...

  • Page 50: Hd Hopper And Sieve

    B: These are reconditioned Sieve Screens. When ordered, you will receive the screen in the normal delivery time and collection of your old screen will be arranged. Nordson must receive the old screen back in order to receive the special price.
  • Page 51 Parts 2 or 23 Figure 7-2 SHD XXL Spare Parts E 2020 Nordson Corporation Part 7192568-03...

  • Page 52: Xxl - Hd Hopper And Sieve

    B: These are reconditioned Sieve Screens. When ordered, you will receive the screen in the normal delivery time and collection of your old screen will be arranged. Nordson must receive the old screen back in order to receive the special price.

  • Page 53: Transfer Pump

    For more information and spare parts related to transfer pumps on systems installed before 01/04/2021, see Prodigy Generation II High Capacity HDLV Pump manual 1092270−08. For systems dating 01/04/2021 onwards refer to technical manual 1619979−01 on Nordson eManuals: https://emanuals.nordson.com/finishing Powder Transfer Tubing & Antistatic Grounding Kit...

  • Page 54: System Diagrams

    8‐1 System Diagrams Section 8 System Diagrams NOTE: Electrical and Pneumatic drawings will be supplied with the system. For more information please contact your Nordson representative. Diagram Sheets Spectrum HD Pneumatics Junction Box SHD Part 7192568-03 E 2020 Nordson Corporation...

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