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Related Manuals for Nordson Coolwave 610
Summary of Contents for Nordson Coolwave 610
- Page 1 Coolwave 610 Lamphead with Unicable Customer Product Manual Part 1074165A02 Issued 11/10 To order parts call 866-885-1212 For technical support call 800-524-1322 This document is available on the Internet at http://emanuals.nordson.com/finishing NORDSON CORPORATION AMHERST, OHIO USA...
- Page 2 Nordson Corporation. http://www.nordson.com. Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2004. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.
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Page 3: Table Of Contents
Moving and Storage ......Coolwave 610 Lamphead with Unicable ..Safety Symbols . - Page 4 Table of Contents Part 1074165A02 E 2010 Nordson Corporation...
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Page 5: Safety
International Safety Standards to ensure that the instructions are included in equipment health and safety of the operator is protected at all documentation where appropriate. times. Figure 1-1 Microwave UV Warning Part 1074165A02 E 2010 Nordson Corporation... -
Page 6: Qualified Personnel
Any approvals are trained to safely perform their assigned tasks. obtained for Nordson equipment will be voided if They are familiar with all relevant safety rules and instructions for installation, operation, and service regulations and are physically capable of are not followed. -
Page 7: Personal Safety
Referred to as near UV. protection. UV-V (400−450 nanometers) – visible UV Never expose any part of the body to direct or Exposure to UV radiation can result in indirect UV light. reddening of skin headaches sore eyes Part 1074165A02 E 2010 Nordson Corporation... -
Page 8: First Aid
2 mW/cm is detected. Any 30 seconds excessive leakage will cause the system to 10 seconds shutdown and the RF Detector fault will 1 second 3000 illuminate on the front of the power supply. Part 1074165A02 E 2010 Nordson Corporation... -
Page 9: Ozone Gas
If the person has difficulty breathing, oxygen may be administered provided that suitable apparatus and a trained operator are available. If breathing is weak or has ceased, artificial respiration should be started. Seek medical assistance. Part 1074165A02 E 2010 Nordson Corporation... -
Page 10: Mercury Bulbs (Lamps)
Do not store or handle bulbs near food or beverages. Nordson Corporation will dispose of UV bulbs Action in the Event of a free of charge provided the customer covers all shipping costs associated with returning the Malfunction bulbs. -
Page 11: Safety Precautions While Servicing
Safety Safety Precautions While Moving and Storage Servicing Moving or storing of the Nordson UV curing system A qualified competent electrician must carry out all must comply with all applicable local and state electrical maintenance and servicing of this regulations. All electrical power and other services equipment. - Page 12 Safety Part 1074165A02 E 2010 Nordson Corporation...
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Page 13: Description
Introduction This section provides a general overview of the The system consists of an individual 10-in. Coolwave 610 ten-inch lamphead with unicable for lamphead, a corresponding variable output power the Nordson CoolWave ultraviolet microwave supply, and an RF detector. Additional lampheads applied curing system. -
Page 14: System Components
Use genuine Nordson replacement bulbs with this system. Alter- native bulbs may damage the control or overheat the reflector system. NOTE: The system warranty is void if genuine Nordson UV bulbs are not used. Contact a Nordson UV representative for ordering information. - Page 15 System Components (Typical UV Curing System Setup) 1. Lampheads 4. Starter bulb 8. Power supplies 2. Ultraviolet bulb 5. Pressure switch 9. RF detector 3. Reflectors 6. Magnetrons 7. Tubing to external blowers for cooling Part 1074165A02 E 2010 Nordson Corporation...
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Page 16: Reflectors
Figures 2-2 produce a wider band of light. and 2-3 illustrate the curve in each reflector and the differences in their retaining brackets. Figure 2-2 Focus Reflector and Bracket Figure 2-3 Flood Reflector and Bracket Part 1074165A02 E 2010 Nordson Corporation... -
Page 17: Installation
See Figure 3-1. Measure for the correct pressure at each lamphead at the port located at the top and center of the lamphead between the cable The Nordson CoolWave system has been carefully connections. The port can be exposed by tested, inspected, and packaged prior to shipping. -
Page 18: Lamphead
UV light and venting for the cooling air. Each application contains different constraints and therefore requires custom design of enclosures and light shielding. Contact Nordson UV systems engineering department for help with design. Figure 3-1 illustrates the physical dimensions of the lamphead. -
Page 19: Light Shielding
88.9 mm However, some applications and systems may (3.50 in) require a RF detector on each unit. Contact Ø4.0 mm your Nordson representative for more (Ø0.16 in) information. Mount the RF detector so that the antenna 12.7 mm 38.1 mm (0.50 in) -
Page 20: Lamphead Cooling
The same cooling air, static pressure and CFM requirements must be maintained. If not, the lamphead life will be greatly reduced, with the possibility of failure. For more information on lamphead cooling, contact your Nordson UV representative. Figure 3-3 Lamphead cooling Part 1074165A02 E 2010 Nordson Corporation... -
Page 21: Lamphead Cable Connections
Table 3-2 Lamphead Cable Connections Cable From Length (ft) Part Unicable Power supply unit Lamphead 775374 connector P3 1059674 775375 755377 775380 Part 1074165A02 E 2010 Nordson Corporation... - Page 22 Installation Part 1074165A02 E 2010 Nordson Corporation...
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Page 23: Maintenance And Repair
It is not acceptable to take one magnetron from one pair and use it in a lamphead with a magnetron from another pair. To help identify the pair, both magnetrons are marked with the same serial number. Part 1074165A02 E 2010 Nordson Corporation... - Page 24 Use soap and water to wash all filter material that provides cooling to any part of your UV system. Part 1074165A02 E 2010 Nordson Corporation...
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Page 25: Replacement Procedures
Torque to 1.1 NSm (10-in. lb). Figure 4-1 RF Screen Removal NOTE: Do not touch the quartz portion of the bulb with bare hands. Use protective gloves. Figure 4-2 Bulb Replacement Part 1074165A02 E 2010 Nordson Corporation... -
Page 26: Reflector Replacement
The edge of the reflector will sit on the retainer of the lamphead and wrap around the reflector. springs on the inside edge of the bracket. Line up the retaining bracket mounting holes with the mounting holes in the lamphead base. Part 1074165A02 E 2010 Nordson Corporation... - Page 27 Line up the retaining bracket mounting holes with the mounting holes in the lamphead base. Figure 4-8 Placing the Flood Retaining Bracket Figure 4-7 Flood Reflector Curve and Retaining Bracket Part 1074165A02 E 2010 Nordson Corporation...
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Page 28: Internal Component Replacement
4-3. (Top Four Screws) 5. See Figures 4-9 and 4-10. Remove the 12 screws from the lamphead cover to remove the cover. Figure 4-10 Lamphead Cover Removal (Eight screws −four on each side) Part 1074165A02 E 2010 Nordson Corporation... -
Page 29: Pressure Switch
2. Note the orientation of the pressure switch with regard to the airflow direction. 3. See Figure 4-13. Remove the screws securing the pressure switch to the insulating plate. Figure 4-13 Pressure Switch Removal Part 1074165A02 E 2010 Nordson Corporation... -
Page 30: Light Detector Board
4. Install the transformer and connector bracket. 5. Install the cover on the lamphead base. 6. Install the bulb and RF screen, if necessary. Figure 4-16 Starter Bulb Replacement Part 1074165A02 E 2010 Nordson Corporation... -
Page 31: Magnetron
Remove the two screws. Figure 4-18 Ring Terminals 4. See Figure 4-19. Remove the four screws, washers and nuts that secure the magnetron to the lamphead base. Remove the magnetron. Figure 4-19 Removing the Magnetron Part 1074165A02 E 2010 Nordson Corporation... - Page 32 Check for signs of arcing or burning around the flange. If arcing or burn marks are present, contact your Nordson representative. 2. Carefully insert the antenna through the hole in the lamphead base. 3. Make sure the magnetron gasket is sealed...
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Page 33: Troubleshooting
These procedures cover only the most common problems that you may encounter. If you cannot solve the problem with the information given here, contact your local Nordson representative for help. Bulb Problems NOTE: Any bulb that has been touched or contaminated should be cleaned with alcohol prior to use. - Page 34 Troubleshooting Part 1074165A02 E 2010 Nordson Corporation...
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Page 35: Parts
The number in the Part column is the Nordson Corporation part number. A series of dashes in this column (- - - - - -) means the part cannot be ordered separately. -
Page 36: Coolwave 610 Lamphead With Unicable
Parts Coolwave 610 Lamphead with Unicable See Figure 6-1. Item Part Description Quantity Note 1059013 FOCUS LAMPHEAD, CoolWave, 2.1, w/unicable 1059015 FLOOD LAMPHEAD, CoolWave, w/unicable 1059014 FOCUS LAMPHEAD, CoolWave, 3.1, w/unicable 775042 S MERCURY BULB, CoolWave, 10 in., H A, B... - Page 37 Parts Figure 6-1 CoolWave Lamphead Part 1074165A02 E 2010 Nordson Corporation...
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Page 38: Coolwave 610 Cables
Parts Coolwave 610 Cables NOTE: Item numbers 23 and 24 are listed in the Recommended Spare Parts list on page 6-5. See Figure 6-2. Order the correct cable length for your particular system. Item Part Description Quantity Note 775374 12-ft UNICABLE... -
Page 39: Recommended Spare Parts
QUARTZ PLATE, deflector, kit, lamphead NOTE A: Order the correct bulb for your particular system. B: Order the correct reflector for your particular system. C: Item 22 in Figure 6-2. D: Item 23 in Figure 6-2. Part 1074165A02 E 2010 Nordson Corporation... - Page 40 Parts Part 1074165A02 E 2010 Nordson Corporation...
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Page 41: Specifications
Photo resistor assembly (light detector) Air pressure switch High-voltage cable connection Bulb Table 7-2 Bulb Specifications Item Specification Length 254 mm (10 in.) Power 600 watts/in. maximum Types Mercury, Mercury +, Iron, Gallium, Indium Part 1074165A02 E 2010 Nordson Corporation... -
Page 42: System Drawing
Specifications System Drawing Figure 7-1: Lamphead Dimensions Part 1074165A02 E 2010 Nordson Corporation... - Page 43 Specifications Figure 7-1 Lamphead Dimensions Part 1074165A02 E 2010 Nordson Corporation...
- Page 44 Product: Cool Wave, Cool Wave 2 and Cool Wave 2 Plus Models: CW-610V, CW2-610V, CW2+-610V, CW2I-610V, CW2+I-610V CW2-410V, CW2+-410V, CW2I-410V, CW2+I-410V Description: Applicable Directives: Standards Used for Compliance: Product Certificates: Quality System Certificate – ISO9000 through...