SMC Networks C M2 Z Series Operation Manual
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SMC Networks C M2 Z Series Operation Manual

Air cylinder
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Doc. No.CM2*-OM0064P-A
PRODUCT NAME
Air cylinder
MODEL / Series / Product Number
Ｃ＊Ｍ２＊＊－＊Ｚ
Ｃ＊Ｍ２＊＊－＊Ｚ－ＸＣ８５
Ｃ＊Ｍ２＊＊－＊Ｚ－Ｘ４４６

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Summary of Contents for SMC Networks C M2 Z Series

  • Page 1 Doc. No.CM2*-OM0064P-A PRODUCT NAME Air cylinder MODEL / Series / Product Number Ｃ＊Ｍ２＊＊－＊Ｚ Ｃ＊Ｍ２＊＊－＊Ｚ－ＸＣ８５ Ｃ＊Ｍ２＊＊－＊Ｚ－Ｘ４４６...

  • Page 2: Table Of Contents

    Contents Safety Instructions 1. Specifications 1-1. Specifications 2. Installation and Handling 2-1. Air supply 2-2. Design 2-3. Mounting and Installation 2-4. Environment 2-5. Speed control 2-6. Allowable kinetic energy 2-7. Control of direction 2-8. Auto switches 3. Maintenance 3-1. Replacement of rod seal 3-2.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution 1.The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch.

  • Page 5: Specifications

    1. Specifications 1-1 Specifications Fluid Proof pressure 1.5 MPa Max. operating pressure 1.0 Mpa Min. operating pressure 0.05Mpa Ambient and fluid -10 to +70 C. With magnet built in: -10 to +60 temperature (No freezing) Lubrication Not required (non-lube) ＋１．４ ㎜...

  • Page 6: Design

    ！ Caution 1) Install an air filter. Install an air filter upstream near the valve. Select and air filter with a filtration size of 5μm or smaller. 2) Take measure to ensure air quality, such as by installing an after cooler, air dryer or water separator.
  • Page 7 5) The cylinder generates a large force. Install on a sufficiently rigid mounting base, taking this force into consideration. There is a risk of human injury or damage to equipment. 6) Do not turn the cover If cover is rotated during installation or screwing fitting assembly into port, it’s possible that cylinder tube connection can be damaged.
  • Page 8 2) Avoid having a large gap between the clevis or trunnion and mating bushing, as this exposes the pin to a bending load. 3) Do not let foreign matter such as cutting chips get into the product from the suction port. 4) Do not touch the cylinder during high speed and high frequency operation.

  • Page 9: Mounting And Installation

    2-3. Mounting and Installation 1) There is a tolerance location diameter at the base of the cover mounting threads specifically for accurate alignment when mounting. ！ Caution 1) Do not apply excessive lateral load to the piston rod. The bold solid lines in Fig. 1 show the allowable lateral load on the cylinder for a certain stroke length.

  • Page 10: Environment

    3) When an external guide is used, connect the piston rod end and the load in such a way that there is no interference at any point within the stroke. 4) Do not apply any torque to the cover jointed part. The rod cover and head cover have wrench flats with sufficient width.

  • Page 11: Speed Control

    3) Avoid storing the product in humid conditions. Store the product with the piston rod retracted and avoid humidity, in order to prevent generation of rust. ！ Caution 1) Preparation before piping Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe.

  • Page 12: Allowable Kinetic Energy

    2-6. Allowable kinetic energy The applied kinetic energy must be within the allowable value when an inertial load is actuated. Please refer to "Fig.1 Allowable lateral load applied to rod end" (Page 8) Table 1 Allowable kinetic energy φ20 φ25 φ32 φ40 Bore size...

  • Page 13: Auto Switches

    2-8. Auto switches When an auto switch is mounted or its set position is changed, refer to pages 12 to 17. ！ C a u t i o n Use a specific mounting bracket (Table 2) and mount the product so that the band of the ...
  • Page 14 < Applicable Auto switches > ！ Caution Solid state auto switch---D-M9N・M9P・M9B・M9NＶ・M9PV・M9BV (1) Ensure that the tightening torque is within D-M9NW・M9PW・M9BW・M9NWＶ・M9PWV・M9BWV the specified range. D-M9NA・M9PA・M9BA・M9NAＶ・M9PAV・M9BAV (2) Make sure that auto switch mounting band is Reed auto switch----------D-A90・A93・A96・A90V・A93V・A96V not slanted. Fig. 3 Mounting and movement of the auto switch Incorrect mounting Correct mounting <...
  • Page 15 - 14 -...
  • Page 16 Table 3 Minimum Stroke for Auto Switch Mounting - 15 -...
  • Page 17 Solid state Reed - 16 -...
  • Page 18 Auto Switch Connection and Example - 17 -...

  • Page 19: Maintenance

    3. Maintenance ！ Caution In the CM2-*Z series, the cover and cylinder tube are joined by rolling crimping, and cannot be disassembled. 3-1 Replacement of rod seal Rod seal can be replaced while the cylinder is mounted. Replace by the following procedure.

  • Page 20: Checks

    3-2. Checks 3-2-1 Daily check 1) Smoothness of the operation 2) Changes in piston speed and cycle time 3) Proper stroking 3-2-2 Regular check 1) Looseness of mounting nuts and rod end nuts 2) Looseness of mounting frame and excessive deflection 3) Smoothness of the operation 4) Changes in piston speed and cycle time 5) External leakage...
  • Page 21 3-3-2 Storage of rod seal 1) Enclose the rod seal in sealed packaging and store. 2) Avoid locations exposed to direct sunlight and high temperature and humidity. In particular, isolate from equipment that can generate heat, radiation and ozone. 3) Do not stack a lot of rod seals, or deform or damage it by putting a heavy object on the top of it.

  • Page 22: Made To Order Product (Xc85, X446) P21

    4. Made to order product (XC85, X446) Made to order product below uses special grease. (If mixed with other grease, optimum performance cannot be achieved.) 4-1. Food Machinery Grease Specification Standard models -XC85 Grease pack part number: GR-H-010(10g) Nonfood compound incidental contact. Operating Environment ！...

  • Page 23: Basic Circuit For Cylinder Operation

    Lubrication ！ Caution 1) Lubrication for products using special grease Lubrication to this cylinder leads to operation failure. Otherwise, it may cause the operating failure. 2) Do not wipe off the grease on the sliding surface of the air cylinder. If grease applied to the sliding surface is forcibly removed, operation failure can result.

  • Page 24: Troubleshooting

    6. Troubleshooting Trouble Major causes Countermeasures Operation has 1. Shortage of - Apply the specified grease. ＧＲ－Ｓ－０１０（１０ｇ），ＧＲ－Ｓ－０２０（２０ｇ） lost smoothness. grease at the sliding part of the piston rod 2. Deformation of - Replace the cylinder with a new one. piston rod When reinstalling the product, adjust the load and mounting position.
  • Page 25 Trouble Major causes Countermeasures Piston speed is 1. Too small - Use a valve of a larger size. too slow. directional control valve. 2. Too large - Use valves and equipment of an appropriate size resistance of - In particular, attention should be paid to the piping equipment used and fittings because they are often missed.
  • Page 26 Trouble Major causes Countermeasures - Consult SMC. The product has 1. Cylinder speed stick and slip too slow movement. 2. Insufficient margin - Increase operating pressure. of force - Replace with a product of a larger bore size. 3. Use of a meter-in - Operation at a low pressure or low speed with a circuit meter-in circuit can cause unstable motion.

  • Page 27: Construction

    7. Construction Fig. 6 Standard product: Double acting/single rod Note Description Rod cover For Basic type Head cover A Head cover B For Boss-cut type For Integral clevis type Head cover C Cylinder tube Piston Piston rod Bushing Seal retainer Retaining ring Bumper A φ25 or larger：The same as bumper A...
  • Page 28 Revision history A：All revised contents 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 http://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

This manual is also suitable for:

C m2 z xc85 seriesC m2 z x446 seriesCm2-z xc85/x446Cm2-az seriesCm2-az-xc85 seriesCm2-az-x446

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