Table of Contents
Advertisement
UNPACK YOUR UNIT.
Upon arrival, you will need to completely unpack your unit, and check
things over. This is a time sensitive matter. Do not delay or hold the
plasma cutter unopened in the box. First, make sure the unit is opened
from the top. Be careful with using knives and sharp objects so you
won't cut cords and cables inside the boxes. Lay all items out and
inspect them.
You should have the following in your box:
1.
Plasma cutter.
2.
Air-Regulator with built in water trap/particulate filter.
3.
200A Work Clamp (approx. 9.5 ft with cable).
4.
Consumable Starter Kit for Plasma.
5.
Torch. 62i: iPT 60, 82i: iPT80, 102i: iPT 100.
When you receive your package, inspect the unit for damage. Check for
the presence and general condition of the accessories. Some slight
rubbing or chaffing of some of the accessories may be present, but this
is considered normal. Most notably, the torch may appear to be used
or fired. This is because it has been live tested in the factory for proper
operation before putting into the box. If any item is damaged or miss-
ing, please inform Everlast within 72 hours of product receipt. See
pages 4 and 5 for more details. Assemble the front, middle and rear
handles with the supplied screws. Do not overtighten the screws.
1
3
5
The unit comes with a basic consumable starter kit, designed to get
you only through a couple days of plasma cutting. You should have
5 (pipe/non-shielded) cutting tips and electrodes. You will need to
purchase a more extensive kit soon after receiving and using your
unit. If you don't order extra consumables soon after you receive
this unit, you may run out more quickly than you expect. This kit
contains stand-off type, non-shielded consumables that are sized
for the maximum Amp operation of the unit are designed for stand-
off cutting. Lower Amp operation, gouging or drag cutting will re-
quire the purchase of additional consumables (See torch parts page
for amp ratings and sizes). Additionally, some miscellaneous parts
may be found together with the consumable kit which may include
fasteners, extra fuses, and some items for the air regulator required
for assembly. If you think you are missing a needed part, check the
consumable kit bag before calling Everlast for replacement.
POWER UP AND TEST YOUR UNIT.
You will need to fully test the unit as soon as possible. Within 72 hours
Setup Guide
Getting Started
2
4
NOTICE:
after receipt of the unit, be sure to have every thing you need at hand
to test the unit. Make sure the correct input power, wiring, and plug
configuration is being used. Then, power up your machine without
any accessories installed. Allow the unit to idle for 15 minutes.
Check and observe operation of knobs, controls and buttons, cycling
through each as required. Make sure the fan is running at full speed.
After the test is completed, turn the unit off, connect the accessories,
shielding gas (customer supplied) and conduct live testing of all the
functions and features of the machine. For testing and cutting make
sure work clamp is connected directly to the part being welded
(work). Check for arc starting and stability. If problems are ob-
served, contact Everlast. See page 5 for more information. NOTICE:
Cosmetic damage claims after 30 days will not be accepted, unless
Everlast is contacted and informed of such delay and reason for such
a required delay (i.e. Overseas in deployment).
CHECK FOR AIR LEAKS.
Be sure to check for gas leaks before attempting to cut. Connect all
the lines and tighten and recheck any related clamps, plugs and fit-
tings. If you hear or suspect leaks, use warm, soapy water (or a dedi-
cated leak testing solution available from welding suppliers) and
spray on all rear external connections. If any leaks are present, bub-
bles will form around the area of the leak. Tighten any clamps or
fittings found to be leaking. If the regulator is leaking, make sure the
pressure is not more than 90 psi, and tighten the small screws on the
regulator with a screw driver. If too much pressure is applied, the
regulator may have blown internal and external O-rings. Check and
remedy if the regulator persists leaking. If the problem cannot be
remedied, or internal leak is suspected contact Everlast. NOTICE: A
small drop in set pressure and operating pressure (while cutting) is
normal. This does not indicate a leak. This drop should never be
more than 4 to 5 psi and is usually less than 3 psi. Setting the unit
one LED light over the target pressure will offset this drop and allow
the unit to perform satisfactorily while cutting. If the pressure drops
more than this, this usually indicates the supply hose is too long or
too small for the length it is running before reaching the unit. Always
keep the supply hose as short as possible.
DISTANCE YOUR PLASMA CUTTER FROM YOUR WORK.
As a best practice technique, be sure to locate your plasma cutter
away from the immediate area you are welding. Sparks and debris
thrown by the plasma cutting process can enter the unit and cause
damage. Do not intentionally cut with the plasma cutter on the work
station or in the immediate area of the cut. This includes any grinding
or milling operations that may occur in the area. With CNC operation,
keep the cutter out of the immediate area of the cut table. Keep in
mind the fan draws air in from the rear and exhausts out the front
and the sides of the unit.
GIVE YOUR PLASMA CUTTER SPACE TO COOL.
The plasma cutter needs room to cool itself. Place the unit in a place
that will allow 18" from all sides to allow for proper cooling. The
plasma cutter pulls air in from the rear, and pushes it through the
unit's heat sinks to cool the electronics. The air is then exhausted
through the front panel and side louvers of the unit. If any of sides is
blocked or restricted, the duty cycle will be reduced, and overheating
will occur, leading to possible damage if the restriction is severe
enough. Never attempt to restrict air flow by attaching filters to the
vents or by modifying your fans for "on demand" service.
14
Hide quick links:
Advertisement
Table of Contents
