Everlast PowerPlasma 50 Operator's Manual
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Everlast PowerPlasma 50 Operator's Manual

Igbt design 50amp plasma cutter
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EVERLAST
POWER PLASMA 50
IGBT DESIGN 50AMP PLASMA CUTTER
CC
PAC
IGBT
1
~
PHASE
DC
Operator's Manual For
PowerPlasma 50
Safety, Setup and General Use Guide
Rev. 2
0 00312-13
everlastwelders.com
Specifications and Accessories subject to change without notice.
1-877-755-9353
EVERLAST
329 Littlefield Ave. South San Francisco, CA 94080 USA

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  • Page 1 EVERLAST POWER PLASMA 50 IGBT DESIGN 50AMP PLASMA CUTTER IGBT PHASE Operator’s Manual For PowerPlasma 50 Safety, Setup and General Use Guide Rev. 2 0 00312-13 everlastwelders.com Specifications and Accessories subject to change without notice. 1-877-755-9353 EVERLAST 329 Littlefield Ave. South San Francisco, CA 94080 USA...

  • Page 2: Table Of Contents

    The owner of this product assumes all liability for its use and maintenance. Everlast Power Equipment INC. does not warrant this product or this document for fitness for any particular purpose, for performance/accuracy or for suitability of application.

  • Page 3: Letter To The Customer

    Your unit registration is important should any information such as product updates or re- calls be issued. It is also important so that we may track your satisfaction with Everlast products and services. If you are unable to register by website, contact Everlast directly through the sales department through the main customer service number in your country.

  • Page 4: Everlast Contact Information

    Model number: ____________________________ Date of Purchase___________________________ EVERLAST Contact Information Everlast US: Everlast consumer satisfaction email: sales@everlastwelders.com Everlast Website: everlastwelders.com Everlast Technical Support: support@everlastwelders.com Everlast Support Forum: http://www.everlastgenerators.com/forums/index.php Main toll free number: 1-877-755 WELD (9353) 9am—5pm PST M-F 11am-4pm PST Sat.

  • Page 5: Safety Precautions

    Safe operation and proper maintenance is your responsibility. We have compiled this operator’s manual, to instruct you in basic safety, oper- ation and maintenance of your Everlast product to give you the best possible experience. Much of welding and cutting is based upon experience and com- mon sense.
  • Page 6 SAFETY PRECAUTIONS These safety precautions are for protection of safety and health. Failure to follow these guidelines may result in serious injury or death. Be careful to read and follow all cautions and warnings. Protect yourself and others. Welding and cutting processes produce high levels of ultraviolet (UV) radiation that can cause severe skin burn and damage.
  • Page 7 SAFETY PRECAUTIONS WARNING! Persons with pacemakers should not weld, cut or be in the welding area until they consult with their physician. Some pacemakers are sensitive to EMF radiation and could severely malfunction while welding or while being in the vicinity of someone welding.
  • Page 8 SAFETY PRECAUTIONS continued WARNING! Electrical shock can kill. Make sure all electrical equipment is properly grounded. Do not use frayed, cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or damp areas while weld- ing or cutting.

  • Page 9: Introduction And Specifications

    S-45 Plasma Torch Work Clamp NOTE: Accessory and consumable style and quantities are subject to change without notice. Consumable starter kits provide only enough consumables to get started. Extra consumables can be purchased through Everlast or almost any local welding supply store.

  • Page 10: Unit Specifications

    Section 1 Introduction and Specifications PowerPlasma 50 Specifications FEATURE/SPEC. POWERULTRA 205P INVERTER TYPE IGBT INPUT VOLTAGE ±10%;PHASE/FREQUENCY 110/220V; 1PH/50-60Hz MAXIMUM INPUT AMPS (I₁MAX) 34A @110V/ 40 A @ 220V MAXIMUM INPUT RUNNING AMPS (I₁eff) A @ 110V/ 31.3 A @ 220V...

  • Page 11: General Overview

    You cleaned with compressed air. Regular maintenance will can contact Everlast to purchase a larger torch or source extend the life of the unit. one through a Trafimet dealer.

  • Page 12: Quick Setup Guide, Plasma Connections

    When using lower amperage levels, the nozzles will need to be changed out for ones with a smaller diameter orifice. Everlast is the OEM supplier of the torch but not the manufacturer. Smaller diameter nozzles are available through Trafimet authorized distributors. A symptom of a consumable that is too large, is a wandering arc or sputtering.

  • Page 13: Quick Setup Guide, Rear Connection For Plasma

    Section 2 QUICK SETUP AND USE GUIDE QUICK SETUP GUIDE: REAR CONNECTIONS FOR PLASMA OPERATION Compressor and Dryer Diagram Compressor and Air hose w fittings (Customer Supplied) Regulator Assembly with built-in water trap and dirt filter (Included) 1/4” Automotive Universal style quick connector (Included) PUSH TO CONNECT Air Dryer/Oil Filter...

  • Page 14: Front Panel Features And Controls

    Section 2 QUICK SETUP AND USE GUIDE FRONT PANEL FEATURES AND CONTROLS 1. AMP DISPLAY 11. AIR PRESSURE 2. ON/TEMP/O.C./OK-TO-CUT 3. AMP CONTROL 4. CNC/MANUAL CUT SWITCH 10. AIR PRESSURE ADJUSTMENT 5. POST FLOW TIME 6. CONSTANT FLOW/TIMED FLOW SWITCH WORK PIECE FUSE TORCH...
  • Page 15 Cycle the power switch to reset the ma- chine. The light should go off. If it does not, and will not weld, contact Everlast. The OK to cut light remains amber colored (color may vary) while the air pressure is above the minimum threshold pressure threshold.

  • Page 16: Rear Panel Features And Controls

    Section 2 QUICK SETUP AND USE GUIDE REAR PANEL FEATURES AND CONTROLS 5. REGULATOR ASSY. 1. 2-POLE POWER SWITCH 1~220 V 4. GAS INLET INLET 2. POWER CABLE 1 ~ 120/240V 3. HF GROUND BOLT...

  • Page 17: Plasma Function And Operation

    5% is preferred. Operating the unit on square wave output or modified sine wave generator is strictly prohibited. Contact the manufacturer of the genera- tor for this information. Everlast does not have an “approved” list of generators. But, if the generator is not listed as clean power by its manufacturer, then operation is prohibited.
  • Page 18 Section 3 Basic theory and function The design of the blow back start may cause a slight delay in the arc as the air pressure must built inside the torch tubing and head to create the pressure needed to force the electrode off the nozzle seat. This may take up to two seconds.
  • Page 19 Section 3 Basic theory and function TIP: For longer consumable life do not use the pilot arc unnecessarily. Select the 3 second pilot arc feature and do not fire the torch unless you are near the metal and ready to cut. For expanded metal cutting be sure to select “Normal”...
  • Page 20 Section 3 Basic theory and function RESULTS OF CUT AT FAST SPEED RESULTS OF CUT AT CORRECT SPEED, AIR PRESSURE AND TORCH ANGLE ROUGH, DISTINCT CUT LINES SPACED FAR APART SMOOTH, EVEN CUT LINES WITH A S REARWARD SWEEP MINIMAL EASY TO CLEAN DROSS NOTICEABLE SMALL, HARD DROSS RESULTS OF TOO MUCH CURRENT OR RESULTS OF CUT AT SLOW SPEED...
  • Page 21 Section 3 Basic theory and function AN EXAMPLE OF CUTTING A LEAD-IN WHEN CUTTING OUT A DISK SHAPED OBJECT AN EXAMPLE OF CUTTING A LEAD-IN WHEN CUTTING HOLE IN AN OBJECT When cutting an object, particularly a pattern shape, where the torch must pierce or re-fire in-line at an inter- section of a cut, a lead-in cut should be employed.

  • Page 22: S-45 Plasma Torch

    S-45 PLASMA TORCH** *Everlast is not the manufacturer of the Trafimet S-75 torch, nor is it affiliated with Trafimet other than its role as an OEM supplier of torches on PowerPRO S-Series units. Trafimet and its logo are a gistered trademarks of Trafimet. Not all items, accessories and parts depicted are available directly through Everlast. These are items supplied through nationwide Trafimet dealers and resalers.

  • Page 23: Troubleshooting

    Make sure swirl ring is not cracked. Arc will try to start if touched to the metal, but no air Stuck or dirty solenoid valve. Contact Everlast. flow while switch is pressed. Air flows continuously.

  • Page 24: Cnc Connector Pin-Out Appendix

    *Everlast does not particularly endorse or recommend these brands and is not affiliated with them in anyway. They are mentioned as a common reference only. For specific recommendations regarding connection, contact the manufacturer of the CNC equipment/controllers.

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