ESAB MXH 315 PP Instruction Manual
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ESAB MXH 315 PP Instruction Manual

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MXH 315 PP
MXH 420w PP
Instruction Manual
DOKP4M4060
2021 02 02 3.0

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Summary of Contents for ESAB MXH 315 PP

  • Page 1 MXH 315 PP MXH 420w PP Instruction Manual DOKP4M4060 2021 02 02 3.0...
  • Page 2 DOKP4M4060 3.0 © ESAB/TBi 2021...

  • Page 3: Table Of Contents

    Regular checks ............................. 22 Repairs on the MXH PP ........................23 Changing the inlet nozzle ........................23 6 Spare parts ............................ 24 7 Troubleshooting ..........................26 8 Order Numbers MXH 315 PP / 420w PP ..................28 DOKP4M4060 3.0 © ESAB/TBi 2021...

  • Page 4: Important Basic Information

    Water-cooled torches should always be equipped with a torch neck or a suitable transportation lock. 15. Modifications of the torch are not permitted and will cause the invalidation of the declaration of CE- conformity. DOKP4M4060 3.0 © ESAB/TBi 2021...

  • Page 5: Symbols And Signal Words

    1.3.1 Application, Transport and Storage 1. The device should only be used within the above-mentioned technical specifications and for its intended purpose. It must only be used with Original ESAB torch necks, accessories, spare parts and wear parts. ▪ Do not hammer with the torch, do not use it as a bending tool ▪...

  • Page 6: Warranty

    2.1.2 Function The wire feeding system integrated into the handle of the ESAB MXH PP-TX torch supports the main feed unit of the power source for the wire feed. Therefore, the friction of the wire in the cable assemble no longer has a direct impact on the wire speed, the wire is fed at a consistent speed.

  • Page 7: Specifications

    ESAB MXH PP Field of application ESAB MIG/MAG welding torches are intended for use on CE-compliant welding power sources for metal inert gas welding (MIG), metal active gas welding (MAG) and metal inert gas soldering processes with commercially-available round wires.

  • Page 8: Selection Of A Suitable Torch

    ▪ ESAB products are manufactured to the current state of the art and are safe to operate if they are used as intended.

  • Page 9: Torch Design

    For the wire guide to the drive roller Pressure roll holder Holder of the counter-pressure roll Wire guide guides the welding wire to the feed roll Inlet guide for fixing the wire guide in the torch neck DOKP4M4060 3.0 © ESAB/TBi 2021...

  • Page 10: Preparing The Product For Use

    3.1 Transport and storage The following points must be observed during transport and storage: ▪ To prevent danger due to the ESAB MXH PP torch falling, only place it down on substrata that have a high load-bearing capacity and are stable. ▪...

  • Page 11: Installing And Changing The Drive Roll

    Note: To ensure that the torch functions correctly, only original drive rolls specified for the ESAB MXH PP should be used! Perform the following steps to change the drive roll. 1. Open cover (4), loosen tension spring holder (14) from locking device and flip up to open.

  • Page 12: Installing And Changing Pressure Roll For Alsi Wire

    Part no. 0459 990 082 Clean the pressure roll holder Wrench or Torx Chamfer on Top Groove at the bottom Only tighten very lightly 2mm Hex Wrench or Torx T10 Tighten plastic nut strongly Block screw position DOKP4M4060 3.0 -12- © ESAB/TBi 2021...

  • Page 13: Changing The Torch Neck

    Water-cooled cable assemblies may only be transported and stored with mounted torch neck in order to prevent the water from leaking out of the cooling circuit and getting into the inside of the handle. The torch could be damaged from intruding liquids. DOKP4M4060 3.0 -13- © ESAB/TBi 2021...

  • Page 14: Installing Or Changing The Wire Guide In The Torch Neck

    0700 025 316 0.8 - 1.0 (111) 0700 025 325 Insulated liners, red (111) 320 0700 025 317 1.2 Insulated liners, yellow 0700 025 323 0700 025 318 1.6 (111 A) Wire guides in bold = standard version DOKP4M4060 3.0 -14- © ESAB/TBi 2021...
  • Page 15 12. Check the O-rings on the flange of the torch neck for damage or loss; replace if necessary. 13. Put on the torch neck and tighten the locking nut by hand. Do not use any tools! DOKP4M4060 3.0 -15- © ESAB/TBi 2021...

  • Page 16: Installing Or Changing The Wire Guide In The Cable Assembly

    6. Slip the liner nipple (B) and O-ring (C) over the wire guide (R) and fasten the locking nut (D) using the spanner. 7. Shorten the wire guide behind the central adaptor to the required length. Follow the operating instructions of your power source. DOKP4M4060 3.0 -16- © ESAB/TBi 2021...

  • Page 17: Electrical Connection

    3.4.1.2 Connection via Syntronic 3 The Syntronic 3 (ESAB Part No. 0700 025 311) can be used as an alternative to the Push-Pull interface of the power source. The Syntronic 3 is an independent motor control unit that allows the characteristics curve between the main drive unit and Push-Pull drive to be calibrated accurately.

  • Page 18: Connection Plan For Esab Mxh Pp

    3.4.2 Connection plan for ESAB MXH PP 3.5 Connection to the power source ▪ Connect the central connector of the torch to the power source socket. ▪ Ensure that the wire guide behind the central connector is cut to the correct length. Please also observe the instructions of your power source.

  • Page 19: Cover Locking System

    (see section 4.4) Is the adjustment of motor characteristics required and has it been performed accordingly? 8. The ESAB MXH PP welding torch is now ready for operation. Take the necessary safety precautions before starting the welding process! DOKP4M4060 3.0 -19- ©...

  • Page 20: What To Do In Case Of Faults Or Maintenance

    (see section 5) 4. Turn on the main power of the installation. If necessary, perform the wire run-in. (see section 4.3) 6. The ESAB MXH PP welding torch is now ready for operation. 4.3 Wire run-in Wire end deburred DOKP4M4060 3.0...

  • Page 21: Adjusting The Pressing Force

    The contact pressure of the counter-pressure Gradually tighten the adjusting screw (14a) in pulses roll is too low, the welding wire can only be of the tension spring holder, until an smooth fed irregularly. wire feed is achieved. DOKP4M4060 3.0 -21- © ESAB/TBi 2021...

  • Page 22: Maintenance And Repairs

    The use of a high-quality anti-spatter spray or anti spatter paste is highly recommended and will tremendously increase the life time of the consumables. ▪ Worn and damaged torch parts must be replaced with original ESAB spare and wear parts immediately. ▪...

  • Page 23: Repairs On The Mxh Pp

    If necessary, have a specialist do an electrical inspection according to the legal regulations of your country. 5.2 Repairs on the MXH PP Repairs on the ESAB MXH PP that go beyond replacing wear parts may only be performed by ESAB or by an authorized representative. 5.3 Changing the inlet nozzle The ESAB MXH PP is equipped with an inlet nozzle (101, part no.

  • Page 24: Spare Parts

    0700 025 336 Extension for Push Pull handle, black 0700 025 337 O-ring set for PP-TX torch neck gas-/water-cooled 0700 025 338 Option: Extension Knob for Poti Ware parts in bold = standard version DOKP4M4060 3.0 -24- © ESAB/TBi 2021...
  • Page 25 0700 025 952 screw M4x6 0700 200 098 Nut M10x1 0700 025 970 Central adaptor ESW cpl. 2 poles, moveable pins 0700 025 345 Central adaptor ESG cpl., (Push-Pull version), 0700 025 352 Plug 23-pole DOKP4M4060 3.0 -25- © ESAB/TBi 2021...

  • Page 26: Troubleshooting

    Unsuitable control of the Push-Pull motor or Check for correct electrical connection. cable break in the control cable. Adjust the characteristic curve correctly when using a Push-Pull control module or the Syntronic 3. DOKP4M4060 3.0 -26- © ESAB/TBi 2020...
  • Page 27 The cable assembly and torch are not Check the core in the assembly cable and suitably equipped for the material and the torch neck, as well as the contact tip. wire diameter (see Section 3.3.5, 3.3.6) DOKP4M4060 3.0 -27- © ESAB/TBi 2020...

  • Page 28: Order Numbers Mxh 315 Pp / 420W Pp

    Torch Neck MXH 420w PP, 45° 0700 025 371 Welding Gun MXH 315 PP, straight, 6 m (19 ft), 2x10 kΩ, EURO 0700 025 304 Welding Gun MXH 315 PP, straight, 8 m (26 ft), 2x10 kΩ, EURO 0700 025 305 Welding Gun MXH 315 PP, straight, 12 m (39 ft), 2x10 kΩ, EURO...
  • Page 29 Wear Parts MXH 315 PP Part no. Description Notes 0700 025 300 Torch Neck MXH 315 PP, straight 0700 025 301 Torch Neck MXH 315 PP, 45° 0458 464 882 Gas Nozzle Standard Ø16 mm, Length 80 mm 0458 465 882 Gas Nozzle Conical Ø14 mm, Length 80 mm...
  • Page 30 Wire Guides for Cable Assembly (for all Types of Wire) Part no. Description Wire Ø Lenght 0700 025 319 PA Liner 0.8-1.6 mm 8.5 m 0700 025 320 PA Liner 0.8-1.6 mm 12.5 m DOKP4M4060 3.0 -30- © ESAB/TBi 2020...
  • Page 31 0459 990 059 1.6 mm Feed Roll for Al wire 1.6 mm Pressure Roll “AlSi” 0459 990 082 Kit Pressure Roll AlSi Syntronic Universal Synchronization Device Part no. Description 0700 025 311 Syntronic 3 DOKP4M4060 3.0 -31- © ESAB/TBi 2020...
  • Page 32 Tip Adaptor M8, Length 31.6 mm 0458 874 001 Insulation Washer 0700 300 398 O-Ring 7x1.5 mm 0700 025 353 O-Ring 10.7x1.5 mm 0700 025 354 O-Ring 12x1 mm 0700 025 355 O-Ring 13x1.5 mm DOKP4M4060 3.0 -32- © ESAB/TBi 2020...
  • Page 33 Wire Guides for Cable Assembly (for all Types of Wire) Part no. Description Wire Ø Lenght 0700 025 319 PA Liner 0.8-1.6 mm 8.5 m 0700 025 320 PA Liner 0.8-1.6 mm 12.5 m DOKP4M4060 3.0 -33- © ESAB/TBi 2020...
  • Page 34 Feed Roll “AlSi” 0459 990 059 1.6 mm Feed Roll for Al wire 1.6 mm Pressure Roll “AlSi” 0459 990 082 Pressure Roll Al Syntronic Universal Synchronization Device Part no. Description 0700 025 311 Syntronic 3 DOKP4M4060 3.0 -34- © ESAB/TBi 2020...

This manual is also suitable for:

Mxh 420w pp

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