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PSF 260C,
PSF 415C, PSF 415C RS3,
PSF 420Cw, PSF 420Cw RS3
GB Instruction manual
DOKP4M4070

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Summary of Contents for ESAB PSF 260C

  • Page 1 PSF 260C, PSF 415C, PSF 415C RS3, PSF 420Cw, PSF 420Cw RS3 GB Instruction manual DOKP4M4070...
  • Page 3: Table Of Contents

    WEAR PARTS ........................21 PSF 260C ........................21 PSF 415C ........................22 PSF 420Cw ........................23 Contact tips PSF 260C, PSF 415C, PSF 420Cw ............... 24 Steel liner ..........................25 PTFE liner ........................... 26 PA Liner with bronze front end ................... 26 Rights reserved to alter specifications without notice.
  • Page 4: Safety

    Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. © ESAB AB 2020 DOKP4M4070 - 5 -...
  • Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. © ESAB AB 2020...
  • Page 7: Introduction

    (MIG) or active gas (MAG) for industrial and commercial use by suitably trained employees. The torches are only available in manual versions. The ESAB PSF Centrovac MIG / MAG welding torches combine the advantages of the PSF Standard Series with the ability off extraction fume in one process.
  • Page 8: Technical Data

    -10 °C to 40 °C temperature** * The capacity may be reduced up to 30% when pulse welding. ** When using liquid cooled torches in freezing conditions, use an adequate cooling liquid. © ESAB AB 2020 - 8 - DOKP4M4070...
  • Page 9 In case of a high thermal load on the torch, use a cooler with sufficient capacity. Use only special cooling fluid containing corrosion inhibitors for welding torches. For suitable products, contact your nearest ESAB dealer.
  • Page 10: Operation

    Do not drag the power source using the torch. Do not pull the cable assembly over sharp edges. Do not bend the cable assembly sharply. The ESAB PSF Centrovac System must be connect with a high vacuum fume smoke exhauster. Fitting the liner Fit the correct wire guide liner for the application, as needed to suit the wire type and diameter.
  • Page 11: Setting The Level Of Shielding Gas

    When leaving the workplace, the system must be secured against unintended operation, preferably by switching off the power source. © ESAB AB 2020 - 11 - DOKP4M4070...
  • Page 12: Maintenance

    If a wire feeding problem cannot be solved by exchanging the contact tip and cleaning the wire guide channel, the liner should be replaced. Liner and welding wire should be inserted while the cable assembly is laid out straight. © ESAB AB 2020 - 12 - DOKP4M4070...
  • Page 13 Install all equipment parts on the torch neck. Cutting length Welding torch Projectile "X" PSF 260C 16 mm PSF 415C, PSF 415C RS3 12 mm PSF 420Cw, PSF 420Cw RS3 12 mm © ESAB AB 2020 - 13 - DOKP4M4070...
  • Page 14: Cleaning The Swan Neck

    Make sure that the cooling liquid is clean, change it if required. Impurities in the cooling liquid can obstruct the torch water channels. Always use suitable cooling fluid for torches with corrosion inhibitors. © ESAB AB 2020 - 14 - DOKP4M4070...
  • Page 15: Troubleshooting

    Correct the welding parameters parameters Welding process does not • Control cable is broken • Check and repair the start or the trigger is trigger connections, defective clean the trigger switch or exchange it © ESAB AB 2020 - 15 - DOKP4M4070...
  • Page 16: Ordering Spare Parts

    Repair and electrical work should be performed by an authorized ESAB service technician. Use only ESAB original spare and wear parts. The PSF 260C, PSF 415C and PSF 420Cw are designed and tested in accordance with international and European standards IEC/EN 60974-7. On completion of service or repair work, it is the responsibility of the person(s) performing the work to ensure that the product still complies with the requirements of the above standard.
  • Page 17: Ordering Numbers

    PSF 420Cw RS3 Welding torch 3 m Euro-Central connector 0700 025 454 PSF 420Cw RS3 Welding torch 4 m Euro-Central connector 0700 025 455 PSF 420Cw RS3 Welding torch 5 m Euro-Central connector © ESAB AB 2020 - 17 - DOKP4M4070...
  • Page 18: Torch Neck Psf 260C

    Leather hose small 1,5m long 306P293600 Fume extraction hose diam. 29 mm in coil 0700 025 482 T-piece cpl. for fume extr. hose PSF 260C cpl. 0700 025 486 Cable support G cpl. with 200P002009 0700 025 951 Adaptor nut 0700 025 484 Front connection for fume hose cpl.
  • Page 19: Torch Neck Psf 415C

    Cable support G cpl. with 200P002009 0700 025 951 Adaptor nut 0700 025 485 Front connection for fume hose PSF 415C/420Cw 0700 025 473 Modul ESAB RS3 Centrovac 0700 025 489 Gas nozzle/fume shroud for PSF 415C © ESAB AB 2020 DOKP4M4070 - 19-...
  • Page 20: Torch Neck Psf 420Cw

    Leather hose large 1,5 m long 0700 025 483 T-piece W for fume extr. hose PSF 420Cw cpl. 0700 025 473 Modul ESAB RS3 Centrovac 0700 025 490 Gas nozzle/fume shroud for PSF 420Cw Item Ordering no. / 3 m Ordering no.
  • Page 21: Wear Parts

    0458 465 881 Gas nozzle Conical 12 mm 73 mm 0366 314 001 Tip adaptor M6 36.6 mm 0366 397 001 Insulation bushing Gas nozzle Tip adaptor M6 Contact tip M6 × 27 Insulation bushing © ESAB AB 2020 DOKP4M4070 - 21 -...
  • Page 22: Psf 415C

    0700 025 851 Tip adaptor M8 brass 31.6 mm 0366 397 002 Insulation bushing Gas nozzle Insulation bushing Contact tip M8 × 37 Contact tip M6 × 27 Tip adaptor M8 Tip adaptor M6 © ESAB AB 2020 DOKP4M4070 - 22 -...
  • Page 23: Psf 420Cw

    0700 025 851 Tip adaptor M8 brass 31.6 mm 0458 874 001 Insulation washer Gas nozzle Insulation washer Contact tip M8 × 37 Contact tip M6 × 27 Tip adaptor M8 Tip adaptor M6 © ESAB AB 2020 DOKP4M4070 - 23 -...
  • Page 24: Contact Tips Psf 260C, Psf 415C, Psf 420Cw

    WEAR PARTS Contact tips PSF 260C, PSF 415C, PSF 420Cw PSF 260c* PSF 415c / PSF 420cw Gas / wire Ø Mix/Ar 0468 500 001 0468 500 001 W0.6 / 0.8 0468 500 002 0468 500 002 W0.8 / 0.9...
  • Page 25: Steel Liner

    0468 501 005 W1.2 / 1.5 Nib M6 Steel liner Bold = standard delivery Ordering no. Ø Length Notes PSF 260C PSF 415C PSF 420Cw 0700 200 085 0.8–1.0 Blue 0700 200 086 0.8–1.0 Blue 0700 025 800 0.8–1.0 Blue 0700 200 087 1.0–1.2...
  • Page 26: Ptfe Liner

    WEAR PARTS PTFE liner Ordering no. Ø Length Notes PSF 260C PSF 415C PSF 420Cw 0700 200 089 0.8–1.0 Blue 0700 200 090 0.8–1.0 Blue 0700 025 811 0.8–1.0 Blue 0700 200 091 1.0–1.2 0700 200 092 1.0–1.2 0700 025 812 1.0–1.2 0700 025 813 1.2–1.6...
  • Page 27 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

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