ESAB PSF 260 Instruction Manual
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ESAB PSF 260 Instruction Manual

Mig/mag welding torch, air/water cooled
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PSF 260, PSF 315, PSF 315 RS3,
PSF 415, PSF 415 RS3,
PSF 420w, PSW 420w RS3,
PSF 430w, PSF 430w RS3,
PSF 515, PSF 520w,
PSF 520w RS3
Instruction manual
0GGCAGH*ccgjdb+
0463 645 001 GB 20201104

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Summary of Contents for ESAB PSF 260

  • Page 1 PSF 260, PSF 315, PSF 315 RS3, PSF 415, PSF 415 RS3, PSF 420w, PSW 420w RS3, PSF 430w, PSF 430w RS3, PSF 515, PSF 520w, PSF 520w RS3 Instruction manual 0GGCAGH*ccgjdb+ 0463 645 001 GB 20201104...

  • Page 3: Table Of Contents

    PSF 415 ........................PSF 515 ........................PSF 420w ......................... PSF 430w ......................... PSF 520w ......................... Contact tips PSF 260, PSF 315, PSF 415, PSF 515, PSF 420w, PSF 430w, PSF 520w ..........................Contact tips M6 ......................0463 645 001 © ESAB AB 2020...
  • Page 4 TABLE OF CONTENTS Steel liner ........................PTFE liner ........................PA Liner with bronze front end ................Rights reserved to alter specifications without notice. 0463 645 001 © ESAB AB 2020...

  • Page 5: Safety

    Safety Data Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 645 001 - 6 - © ESAB AB 2020...
  • Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 645 001 - 7 - ©...

  • Page 8: Introduction

    The MIG / MAG welding torches of this series are exclusively intended for shielded- arc welding using inert gas (MIG) or active gas (MAG) for industrial and commercial use by suitably trained employees. The torches are only available in manual versions. 0463 645 001 - 8 - © ESAB AB 2020...

  • Page 9: Shipment And Packaging

    Keep the packaging (for possible inspection by the carrier or supplier, or for returning the goods). Storage in an enclosed space Ambient temperature for shipment and storage: -20 °C to +55 °C Relative air humidity: up to 90% at a temperature of 20 °C 0463 645 001 - 9 - © ESAB AB 2020...

  • Page 10: Technical Data

    3.5 bar • input temperature: max. 40 °C • return temperature: max. 60 °C • cooling capacity: min. 1000 W, up to 2000 W depending on the application 0463 645 001 - 10 - © ESAB AB 2020...
  • Page 11 In case of a high thermal load on the torch, use a cooler with sufficient capacity. Use only special cooling fluid containing corrosion inhibitors for welding torches. For suitable products, contact your nearest ESAB dealer.

  • Page 12: Operation

    Connect the water hoses to the cooling unit: blue for water flow forward from the cooler to the torch; red for heated water flow backwards from the torch to the cooler. Before using a water 0463 645 001 - 12 - © ESAB AB 2020...

  • Page 13: Setting The Level Of Shielding Gas

    When leaving the workplace the system must be secured against unintended operation, preferably by switching off the power source. 0463 645 001 - 13 - © ESAB AB 2020...

  • Page 14: Maintenance

    If a wire feeding problem cannot be solved by exchanging the contact tip and cleaning the wire guide channel, the liner should be replaced. Liner and welding wire should be inserted while the cable assembly is laid out straight. 0463 645 001 - 14 - © ESAB AB 2020...
  • Page 15 PSF 260 16 mm PSF 315, PSF 315 RS3 16 mm PSF 415, PSF 415 RS3 12 mm PSF 515 17 mm PSF 420w, PSF 420w RS3, PSF 430w, 12 mm PSF 430w RS3 PSF 520w, PSF 520w RS3 12 mm 0463 645 001 - 15 - © ESAB AB 2020...
  • Page 16 13 mm PSF 315, PSF 315 RS3 13 mm PSF 415, PSF 415 RS3 9 mm PSF 515 14 mm PSF 420w, PSF 420w RS3, PSF 430w, 9 mm PSF 430w RS3 PSF 520w, PSF 520w RS3 9 mm 0463 645 001 - 16 - © ESAB AB 2020...

  • Page 17: Cleaning The Swan Neck

    Make sure that the cooling liquid is clean, change it if required. Impurities in the cooling liquid can obstruct the torch water channels. Always use suitable cooling fluid for torches with corrosion inhibitors. 0463 645 001 - 17 - © ESAB AB 2020...

  • Page 18: Troubleshooting

    Welding process does not • Control cable is broken • Check and repair the start or the trigger is trigger connections, defective clean the trigger switch or exchange it 0463 645 001 - 18 - © ESAB AB 2020...

  • Page 19: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 20: Ordering Numbers

    PSF 420w RS3 Welding torch 5 m Euro-Central connector 0700 025 076 PSF 430w Welding torch 3 m Euro-Central connector 0700 025 077 PSF 430w Welding torch 4 m Euro-Central connector 0463 645 001 - 20 - © ESAB AB 2020...
  • Page 21 0700 025 072 PSF 520w Welding torch 5 m Euro-Central connector 0700 025 073 PSF 520w RS3 Welding torch 3 m Euro-Central connector 0700 025 074 PSF 520w RS3 Welding torch 4 m Euro-Central connector 0463 645 001 - 21 - © ESAB AB 2020...

  • Page 22: Spare Parts List

    Cylinder head screw M4 × 6 0700 025 953 O-ring 4.0 × 1.0 mm 0700 025 954 Coaxial cable for PSF 260, 3 m 0700 025 955 Coaxial cable for PSF 260, 4 m 0700 025 956 Coaxial cable for PSF 260, 5 m...

  • Page 23: Torch Neck Psf 315, Psf 415, Psf 415 Straight, Psf 515

    0700 025 959 Coaxial cable, 5 m 0700 025 967 Coaxial cable, 3 m 0700 025 968 Coaxial cable, 4 m 0700 025 969 Coaxial cable, 5 m 0700 025 850 Modul ESAB RS3 0463 645 001 - 23 - © ESAB AB 2020...
  • Page 24 SPARE PARTS LIST 0463 645 001 - 24 - © ESAB AB 2020...

  • Page 25: Torch Neck Psf 420W, 420W Straight, Psf 430W, Psf 520W

    0700 025 993 PVC-Gas hose, black, 4.5 × 1.5 mm 0700 025 994 PVC hose, braided, black, 5 × 1.5 mm 0700 025 992 Fabric outer cover 0700 025 850 Modul ESAB RS3 Item Ordering no. / 3 m Ordering no. / 4 m Ordering no. / 5 m Denomination...
  • Page 26 SPARE PARTS LIST 0463 645 001 - 26 - © ESAB AB 2020...

  • Page 27: Wear Parts

    0458 470 881 Gas nozzle Straight 16 mm 73 mm 0366 314 001 Tip adaptor standard 36.6 mm 0366 397 001 Insulation bushing Gas nozzle Tip adaptor M6 Contact tip M6 × 27 Insulation bushing 0463 645 001 - 27 - © ESAB AB 2020...

  • Page 28: Psf 315

    0700 025 851 Tip adaptor M8 brass 31.6 mm 0366 397 002 Insulation bushing Gas nozzle Insulation bushing Contact tip M6 × 27 Contact tip M8 × 37 Tip adaptor M6 Tip adaptor M8 0463 645 001 - 28 - © ESAB AB 2020...

  • Page 29: Psf 415

    0700 025 851 Tip adaptor M8 brass 31.6 mm 0366 397 002 Insulation bushing Gas nozzle Insulation bushing Contact tip M8 × 37 Contact tip M6 × 27 Tip adaptor M8 Tip adaptor M6 0463 645 001 - 29 - © ESAB AB 2020...

  • Page 30: Psf 515

    0366 395 001 Tip adaptor standard 40.1 mm M8 Cu 0700 025 852 Tip adaptor M8 brass 40.1 mm 0366 397 003 Insulation bushing Gas nozzle Tip adaptor M8 Contact tip M8 × 27 Insulation bushing 0463 645 001 - 30 - © ESAB AB 2020...

  • Page 31: Psf 420W

    0700 025 851 Tip adaptor M8 brass 31.6 mm 0458 874 001 Insulation washer Gas nozzle Insulation washer Contact tip M8 × 37 Contact tip M6 × 27 Tip adaptor M8 Tip adaptor M6 0463 645 001 - 31 - © ESAB AB 2020...

  • Page 32: Psf 430W

    0700 025 851 Tip adaptor M8 brass 31.6 mm 0458 874 001 Insulation washer Gas nozzle Insulation washer Contact tip M8 × 37 Contact tip M6 × 27 Tip adaptor M8 Tip adaptor M6 0463 645 001 - 32 - © ESAB AB 2020...

  • Page 33: Psf 520W

    0460 819 001 Tip adaptor M8 Cu 31.6 mm 0700 025 851 Tip adaptor M8 brass 31.6 mm 0458 874 001 Insulation washer Gas nozzle Tip adaptor M8 Contact tip M8 × 37 Insulation washer 0463 645 001 - 33 - © ESAB AB 2020...

  • Page 34: Contact Tips Psf 260, Psf 315, Psf 415, Psf 515, Psf 420W, Psf 430W, Psf

    WEAR PARTS Contact tips PSF 260, PSF 315, PSF 415, PSF 515, PSF 420w, PSF 430w, PSF 520w PSF 260* / PSF 315 PSF 415 / PSF 420w Gas / wire Ø / PSF 430w Mix/Ar 0468 500 001 0468 500 001 W0.6 / 0.8...

  • Page 35: Contact Tips M6

    0700 200 1.0– 0700 025 1.0– 0700 025 0.9– Red H 0700 025 0.9– Red H 0700 025 0.9– Red H 0700 025 1.4– Grey  0700 025 1.4– Grey  0700 025 1.4– Grey  0463 645 001 - 35 - © ESAB AB 2020...
  • Page 36 WEAR PARTS 0463 645 001 - 36 - © ESAB AB 2020...
  • Page 37 0700 025 1.2– Yellow 0700 025 1.2– Yellow PA Liner with bronze front end Ordering no. Ø Length Notes PSF 260 PSF 315 PSF 415 PSF 515 PSF 420w, PSF 430w, PSF 520w 0700 025 0.8– Anthracite 0700 025 0.8– Anthracite 0700 025 0.8–...
  • Page 38 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

This manual is also suitable for:

Psf 315Psf 315 rs3Psf 415Psf 415 rs3Psf 420wPsw 420w rs3 ... Show all

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