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Summary of Contents for ESAB FE MINI 200
- Page 1 FE Fume Extraction torches Instruction manual 0448 338 001 GB 20240425...
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Page 3: Table Of Contents
Replace contact tip ..................... Replace tip adapter ......................Replace the liner .......................... MAINTENANCE ....................Maintenance procedure ........................ TROUBLESHOOTING ....................... ORDERING SPARE PARTS ......................... ORDERING NUMBERS ............................. ACCESSORIES ............................WEAR PARTS 0448 338 001 - 3 - © ESAB AB 2024... -
Page 4: Safety
Sheets (SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Reinstall panels or covers and close doors when service is finished and before starting the unit. FIRE HAZARD • Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby • Do not use on closed containers. 0448 338 001 - 5 - © ESAB AB 2024...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0448 338 001 - 6 -...
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Page 7: Introduction
The extraction is close to the weld pool, so the fumes coming from the welding process are extracted immediately. The FE Welding Torch is available in a gas- and water-cooled version. Equipment The welding torch is supplied with: • Contact tip, 1.0 mm for FE Mini 200/250/320w • Contact tip, 1.2 mm for FE 300/400w • Gas flow meter •... -
Page 8: Technical Data
3 TECHNICAL DATA TECHNICAL DATA FE MINI 200 FE MINI 250 FE MINI 320w FE 300 FE 400w Cooling Water Water Power rating Mixed gas 200 A 250 A 320 A 300 A 350 A 230 A 280 A 360 A 320 A 390 A Duty cycle 100% 100% Contact tip 0.8-1.0 mm... -
Page 9: Installation
1) Connect the torch hose to the welding connection. 2) Fasten the hose connection. 3) For water cooled torches, connect the cooling connections. Mount the Y-piece 1) Disassemble the connection ring from the torch. 0448 338 001 - 9 - © ESAB AB 2024... - Page 10 2) Remove the suction hose connection. 3) Place the Y-piece to the desired position. 4) Rotate the suction hose connection to the most convenient position. 5) Connect the suction hose connection to the Y-piece. 0448 338 001 - 10 - © ESAB AB 2024...
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Page 11: Mount The External Suction Hose
1) Install the Y-piece, see details in Section 4.2 "Mount the Y-piece", page 9. 2) Connect the external suction hose to the Y-piece. For special FE adapters, rotate it into lock position. 0448 338 001 - 11 - © ESAB AB 2024... -
Page 12: Operation
It must be: • For FE 300/400w: 16-18 l/min at the nozzle • For FE MINI 200/250/320w: 15-16 l/min at the nozzle The functionality depends on the settings of the welding machine during use. 0448 338 001 - 12 - © ESAB AB 2024... -
Page 13: Replacing Instructions
The welding machine and the extraction unit must be turned off before any part of the torch will be removed. 1) Loose the nozzle from the welding torch. 2) Loosen the old contact tip with the help of the multitool. 3) Fasten the new contact tip. 0448 338 001 - 13 - © ESAB AB 2024... -
Page 14: Replace Tip Adapter
3) Fasten the new tip adapter with the help of the multitool. 4) Reassemble the nozzle and tip to the torch as it is described in Section 6.2 "Replace contact tip", page 13. 0448 338 001 - 14 - © ESAB AB 2024... -
Page 15: Replace The Liner
8) Fasten the tip adapter with the help of the multitool. 9) Reassemble the nozzle and tip to the torch as it is described in Section 6.2 "Replace contact tip", page 13. 0448 338 001 - 15 - © ESAB AB 2024... -
Page 16: Maintenance
Clean the opening with the nozzle cleaning brush. Weekly Remove the welding wire from the torch as described in Section 6.4 "Replace the liner", page 15. Use compressed air to clean the torch inside. 0448 338 001 - 16 - © ESAB AB 2024... -
Page 17: Troubleshooting
Defect in the welding wire feed hose. Wrong liner is installed. Irregular welding wire feed Defect control unit. Excessive wear of the welding wire supply rolls. Wrong welding wire supply rolls installed. 0448 338 001 - 17 - © ESAB AB 2024... - Page 18 Possible cause Nozzle opening or contact tip is contaminated. Insufficient gas shielding (gas flow). Porosity Air flow disturbs the gas shielding. Liner nut not tightened correctly. Wrong liner is installed. 0448 338 001 - 18 - © ESAB AB 2024...
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Page 19: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 20: Ordering Numbers
APPENDIX APPENDIX ORDERING NUMBERS Ordering number Denomination Type Notes 0700 027 000 Torch FE MINI 200 3 m 0700 027 001 Torch FE MINI 200 4 m 0700 027 002 Torch FE MINI 200 5 m 0700 027 005 Torch FE MINI 250 3 m... -
Page 21: Accessories
0700 027 136 Pistol grip 0700 027 137 Ball valve for suction hose 0700 027 132 Tool set (brush + wrench) 0700 027 135 Hose adapter for ESAB CarryVac 3 (51 mm hose) 0448 338 001 - 21 - © ESAB AB 2024... - Page 22 0465 720 002 Coolant liquid, 10 l 0700 013 016 Jig & tool protector, ceramic spray for nozzle and tip 0700 027 130 Airflow meter, Mini 0700 027 131 Airflow meter 0448 338 001 - 22 - © ESAB AB 2024...
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Page 23: Wear Parts
APPENDIX WEAR PARTS WARNING! Never replace FE parts with standard MIG parts as FE parts are different. CAUTION! ESAB original wear parts must be used. FE MINI 200/250/320w FE 300/400w Item Ordering no. Denomination Ordering no. Denomination 0700 027 070... - Page 24 APPENDIX FE MINI 200/250/320w FE 300/400w Item Ordering no. Denomination Ordering no. Denomination 0700 027 050 Nozzle 12 mm 0700 027 055 Nozzle 14 mm special 0700 027 051 Nozzle 14 mm 0700 027 056 Nozzle 17 mm special 0700 027 052 Nozzle 14 mm 0700 027 057 Nozzle 14 mm...
- Page 25 APPENDIX 0448 338 001 - 25 - © ESAB AB 2024...
- Page 26 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 manuals.esab.com...
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