Cornelius IDC 2 Series Service Manual
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Cornelius IDC 2 Series Service Manual

With cold carbonation
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IDC 2XX WITH COLD CARBONATION
Service Manual
Release Date: October 2, 2007
Publication Number: 621057403SER
Revision Date: March 14, 2019
Revision: E
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius IDC 2 Series

  • Page 1 ® IDC 2XX WITH COLD CARBONATION Service Manual Release Date: October 2, 2007 Publication Number: 621057403SER Revision Date: March 14, 2019 Revision: E Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
  • Page 2 Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Instruction ........... . . 1 Read and Follow ALL Safety Instructions .
  • Page 4 Flat Drinks ........... . . 25 No Carbonated Water .

  • Page 5: Safety Instruction

    Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. © 2007-2019, Cornelius Inc. - 1 - Publication Number: 621057403SER...

  • Page 6: Safety Precautions

    NOTE: Many units incorporate the use of additional equipment such as ice makers. When any addition equipment is used you must check with the equipment manufacturer to determine the addi- tional weight the counter will need to support to ensure a safe installation. Publication Number: 621057403SER - 2 - © 2007-2019, Cornelius Inc.

  • Page 7: Introduction

    36 inch (to top of bin) 39 inch (to top of bin) 36-3/4 inch (to top of lid) 39-3/4 inch (to top of lid) Operating Pressure 75-psig (max) 75-psig (max) © 2007-2019, Cornelius Inc. - 3 - Publication Number: 621057403SER...

  • Page 8: Flow Diagram - Eight Valve Unit With Eight Line Cold Plate

    IDC 2XX Service Manual IAGRAM IGHT ALVE IGHT LATE CARB TANK IN CARB TANK OUT PLAIN WTR IN CARB WTR IN figure 1. Publication Number: 621057403SER - 4 - © 2007-2019, Cornelius Inc.

  • Page 9: Flow Diagram - Eight Valve Unit With Twelve Line Cold Plate

    IDC 2XX Service Manual IAGRAM IGHT ALVE WELVE LATE figure 2 © 2007-2019, Cornelius Inc. - 5 - Publication Number: 621057403SER...

  • Page 10: Flow Diagram - Eight Valve Unit With Two Prism Valves

    IDC 2XX Service Manual IAGRAM IGHT ALVE RISM ALVES figure 3 Publication Number: 621057403SER - 6 - © 2007-2019, Cornelius Inc.
  • Page 11 IDC 2XX Service Manual IAGRAM ALVE LATE CARB TANK IN CARB TANK OUT PLAIN WTR IN CARB WTR IN figure 4. © 2007-2019, Cornelius Inc. - 7 - Publication Number: 621057403SER...

  • Page 12: Flow Diagram - Ten Valve Unit With Twelve Line Cold Plate

    IDC 2XX Service Manual IAGRAM ALVE WELVE LATE figure 5 Publication Number: 621057403SER - 8 - © 2007-2019, Cornelius Inc.
  • Page 13 IDC 2XX Service Manual IAGRAM ALVE WELVE LATE figure 6 © 2007-2019, Cornelius Inc. - 9 - Publication Number: 621057403SER...
  • Page 14 175, 215, Maker/Hard Ice (Cube) &255, 300, Manual & Automatic/ 0.5 Seconds 3 Hours B, BC Cornelius Chunklet, Scotsman & Hoshizaki Compressed Ice B - Beverage C-Coldplate *NO FLAKED ICE* Publication Number: 621057403SER - 10 - © 2007-2019, Cornelius Inc.

  • Page 15: Wiring Diagram

    IDC 2XX Service Manual IRING IAGRAM figure 8. © 2007-2019, Cornelius Inc. - 11 - Publication Number: 621057403SER...

  • Page 16: Wiring Schematic

    L2_XFORMER XFORMER_L1 120V Pri 80 VA XFRMR1 E-BOARD E-BOARD 24V Sec VALVE VALVE 120V Pri 80 VA XFRMR2 24V Sec VALVE VALVE E-BOARD ICE GATE SWITCH CARB TANK figure 9 Publication Number: 621057403SER - 12 - © 2007-2019, Cornelius Inc.

  • Page 17: Maintenance

    Reassemble the lever into the bottom plate and return the bottom plate to the valve. Be sure the rear tabs are properly secured. © 2007-2019, Cornelius Inc. - 13 - Publication Number: 621057403SER...

  • Page 18: Monthly

    Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do not use a wire brush). Rinse with clean water. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution. Publication Number: 621057403SER - 14 - © 2007-2019, Cornelius Inc.

  • Page 19: Yearly

    CO system servicing disruption Call a qualified Service Person to inspect and clean the CO gas check valve. © 2007-2019, Cornelius Inc. - 15 - Publication Number: 621057403SER...

  • Page 20: Motor Replacement

    Remove (4) Screws Agitator Motor Remove the agitator motor. Install the new agitator motor and replace the screws removed in step 1 with a 1/4” socket. Publication Number: 621057403SER - 16 - © 2007-2019, Cornelius Inc.

  • Page 21: Gearbox Replacement

    Screw it in place with the 4 screws removed in step 4 using a 3/16 hex wrench. Replace the motor with the 2 screws removed in step 1 using a 1/4” socket. © 2007-2019, Cornelius Inc. - 19 - Publication Number: 621057403SER...

  • Page 22: Troubleshooting

    Stuck or bent ice lever (does not allow gate Examine ice dispense lever to see if it is to close and open reed switch) bent. Publication Number: 621057403SER - 20 - © 2007-2019, Cornelius Inc.
  • Page 23 75 city water pressure exceeds the carbonator psig, max water pressure is 60 psig. If tank CO pressure regulator setting. necessary, install a water pressure regulating valve. © 2007-2019, Cornelius Inc. - 21 - Publication Number: 621057403SER...
  • Page 24 C. Defective liquid level probes C. Replace both liquid level probes Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system. Publication Number: 621057403SER - 22 - © 2007-2019, Cornelius Inc.

  • Page 25: Diagnostics Guide For The Main Control Board

    THIS IS AN ERROR Unplug the unit and plug it continuously run continuously for 5 CONDITION. back in. This will reset the minutes unit's main control board and restart the carbonator pump. © 2007-2019, Cornelius Inc. - 23 - Publication Number: 621057403SER...

  • Page 26: Troubleshooting

    2. Check the E - Board in the E- and the syrup line to the valve. Box ensuring that power is being supplied to the board. 1. Check the transformer. 2. Change the transformer. Publication Number: 621057403SER - 24 - © 2007-2019, Cornelius Inc.
  • Page 27 1. Check CO2 supply tank. Adjust CO2 pressure Refer to carbonator 2. Check CO2 supply lines. accordingly. flow chart. 3. Change CO2 tank. © 2007-2019, Cornelius Inc. - 25 - Publication Number: 621057403SER...
  • Page 28 1. Check whether or not there is pump. power across the carbonator power cord on the E-Board in the E-Box.. 2. Change carbonator power cord on the E-Board in the E-Box. Publication Number: 621057403SER - 26 - © 2007-2019, Cornelius Inc.
  • Page 29 IDC 2XX Service Manual © 2007-2019, Cornelius Inc. - 27 - Publication Number: 621057403SER...
  • Page 30 Cornelius Inc. www.cornelius.com 800-238-3600...
  • Page 32 IMI Cornelius Inc. www.cornelius.com 800-238-3600...

This manual is also suitable for:

Idc 215Idc 255

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