Cornelius IDC 255 PROGATE DRIVE THRU UNIT Installation Manual
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Cornelius IDC 255 PROGATE DRIVE THRU UNIT Installation Manual

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IDC 255 PROGATE DRIVE THRU UNIT

Installation Manual

Release Date: June 27, 2006
Publication Number: 621057419INS
Revision Date: February 19, 2014
Revision: F
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

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Summary of Contents for Cornelius IDC 255 PROGATE DRIVE THRU UNIT

  • Page 1: Installation Manual

    IDC 255 PROGATE DRIVE THRU UNIT Installation Manual Release Date: June 27, 2006 Publication Number: 621057419INS Revision Date: February 19, 2014 Revision: F Visit the Cornelius web site at www.cornelius.com for all your Literature needs.

  • Page 2: Contact Information

    Commercial Warranty. Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Safety Instructions..............1 Read and Follow ALL Safety Instructions .
  • Page 4 Programming (Changing) the Ice Portion ......... 17 Agitation Time .

  • Page 5: Safety Instructions

    Only trained and certified electrical, plumbing and refrigeration technicians should service this unit. ALL WIRING AND PLUMBING MUST CONFORM TO NATIONAL AND LOCAL CODES. FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY, DEATH OR EQUIPMENT DAMAGE. © 2006-2014, Cornelius Inc. - 1 - Publication Number: 621057419INS...

  • Page 6: Safety Precautions

    NOTE: Many units incorporate the use of additional equipment such as icemakers. When any addi- tion equipment is used you must check with the equipment manufacturer to determine the addi- tional weight the counter will need to support to ensure a safe installation. Publication Number: 621057419INS - 2 - © 2006-2014, Cornelius Inc.

  • Page 7: Unit Specification

    UNIT SPECIFICATION ESCRIPTION The Ice Drink Cornelius (IDC) series of dispensers solves your ice and beverage service needs in a sanitary, space saving, economical way. Designed to be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to 1 1/4 inch in size), cubelets, and compressed (not flaked). In addition, the units include beverage faucets, a cold plate, an internal carbonator tank and an external pump for the carbonator, and are designed to be supplied direct from syrup tanks with no additional cooling required.

  • Page 8: Progate 2 Features

    Lid Dispenser 4 lid dispenser locations on the unit 3 Separate removable lid dispensers for small/medium, large, and extra large lids Straw Holder Holds up to 140 regular sleeved straws Publication Number: 621057419INS - 4 - © 2006-2014, Cornelius Inc.

  • Page 9: Lid Holder Compatibility

    OLDER OMPATIBILITY The following template is a guide to validate the compatibility of the cup lids that are used with the Cornelius Lid Dispensers supplied with the IDC255 Progate Ice Drink Dispenser. The lid dispensers accommodate small lids 3.75" in Dia. ± .032" in the large lid dispensers. The templates below are to scale to check the lids or compatibility.

  • Page 10: Medium Lid Template

    IDC 255 Progate Drive Thru Installation Manual Medium Lid Template 4.350 Figure 3. Publication Number: 621057419INS - 6 - © 2006-2014, Cornelius Inc.

  • Page 11: Large Lid Template

    IDC 255 Progate Drive Thru Installation Manual Large Lid Template 4.700 Figure 4. © 2006-2014, Cornelius Inc. - 7 - Publication Number: 621057419INS...

  • Page 12: Installation

    1/4-inch inside of the unit outline dimensions and around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately. Publication Number: 621057419INS - 8 - © 2006-2014, Cornelius Inc.
  • Page 13 (6') WITH INSULATION Figure 6. NOTE: Cornelius Inc. recommends that a water shutoff valve and water filter be installed in the plain water inlet supply line. A Cornelius Water Filter (P/N 313860000) and QUICK DISCONNECT SET (P/N 313867000) are recommended.

  • Page 14: Adjust Carbonator Co2 Regulator And Turn Water Inlet Supply Line On

    3. Locate the CO line and connect to the barb fitting. 4. Use Oetiker clamps to secure all lines to barbed fittings. 5. Replace lower splash panel to the frame. Publication Number: 621057419INS - 10 - © 2006-2014, Cornelius Inc.

  • Page 15: Power Installation

    1. Remove screws holding attaching lower splash panel to frame and slide panel away from the machine. 2. Use Oetker clamps to secure lines to barbed fittings. Figure 9. Figure 8. © 2006-2014, Cornelius Inc. - 11 - Publication Number: 621057419INS...
  • Page 16 (A&W remote tower). 5. Turn on pressure and check for leaks. Figure 10. DETAIL A SCALE 1.500 SEE DETAIL A Figure 11. [Note: Shown without Total Flex 1 (TF 1)] Publication Number: 621057419INS - 12 - © 2006-2014, Cornelius Inc.

  • Page 17: Operation Instructions

    4. Dispense several drinks until the carbonator pump cycles on. The refill time should be about 5-7 seconds. 5. If the carbonator pump appears to be short-cycling, meaning a refill time of 1-2 seconds, refer to the Trouble- shooting section in the back of this manual. © 2006-2014, Cornelius Inc. - 13 - Publication Number: 621057419INS...

  • Page 18: Loading Of Lid Dispenser

    4. Tear open bag. Figure 14. 5. Slide sleeve into tube, Pull the plastic from stack, replace top and place lid dispenser back in position on the merchandiser. Figure 16. Figure 15. Publication Number: 621057419INS - 14 - © 2006-2014, Cornelius Inc.

  • Page 19: Individual Lids

    2. Turn dispenser upside down and trap lids in the tube. Figure 18. 3. Place your hand over the top to capture lids and turn it right side up. Figure 19. © 2006-2014, Cornelius Inc. - 15 - Publication Number: 621057419INS...

  • Page 20: Lid Dispenser Operation

    6. Ice Size Program Bar: : The program bar is only active in the program mode as a visual aid in setting the por- tion size. Publication Number: 621057419INS - 16 - © 2006-2014, Cornelius Inc.

  • Page 21: Programming (Changing) The Ice Portion

    6. Place a cup under the ice chute and press the just programmed dispense size button If amount dispense amount is not the desired amount repeat the process. 7. To exit, repeat Step 1 © 2006-2014, Cornelius Inc. - 17 - Publication Number: 621057419INS...

  • Page 22: Agitation Time

    Ratio Time (mS) 1400 1960 2520 3080 3640 4200 4760 5320 5880 6440 The relationship is expressed below. Agitation Time (A ) = Dispense Time (D ) x Agitation Ratio Publication Number: 621057419INS - 18 - © 2006-2014, Cornelius Inc.

  • Page 23: Programming (Changing) The Agitation Time

    The LED meter shows the existing agitation ratio enabling the user to. 3. Vary the agitation time using the directional arrow buttons. Left to decrease and right to increase. 4. To exit, repeat Step 1. © 2006-2014, Cornelius Inc. - 19 - Publication Number: 621057419INS...

  • Page 24: Ice Portion Bar

    If a button cannot be adjusted to the size desired use another button to get the desired results. =20mS S Small 50mS 230mS M Medium 80mS 260mS L Large 150mS 330mS XL XLarge 230mS 410mS Figure 21. Publication Number: 621057419INS - 20 - © 2006-2014, Cornelius Inc.

  • Page 25: Diagrams

    Intelli Valves and 3 Variety valves; 8 Intelli Valves; or 8 UFB-1 valves. Following are the cold plate diagrams showing the each of the configurations. 7 Intelli Valves and 1 variety Valve PRE-CHILLED WATER TO BE POST-CHILLED Figure 22. © 2006-2014, Cornelius Inc. - 21 - Publication Number: 621057419INS...

  • Page 26: Intelli Valves And 3 Variety Valves

    IDC 255 Progate Drive Thru Installation Manual 5 Intelli Valves and 3 Variety Valves Figure 23. Publication Number: 621057419INS - 22 - © 2006-2014, Cornelius Inc.

  • Page 27: Intelli Valves Or 8 Ufb-1 Valves

    IDC 255 Progate Drive Thru Installation Manual 8 Intelli Valves or 8 UFB-1 Valves PRE-CHILLED WATER TO BE POST-CHILLED Figure 24. © 2006-2014, Cornelius Inc. - 23 - Publication Number: 621057419INS...

  • Page 28: E-Board Off Cycle Agitation Adjustments

    Automatic (Top-Mount Ice Maker/Hard Ice 175, 215, & 255, 0.5 Seconds 20 Minutes (Cube) 300, B, BC Manual & Automatic/Cornelius Chunklet, 0.5 Seconds 3 Hours Scotsman & Hoshizaki Compressed Ice *NO FLAKED ICE* B - Beverage C-Cold plate Publication Number: 621057419INS - 24 - ©...

  • Page 29: Electrical Schematic

    IDC 255 Progate Drive Thru Installation Manual LECTRICAL CHEMATIC LEFT TOTAL FLEX 18AWG SOLENOID BLOCK RIGHT TOTAL FLEX 18AWG SOLENOID BLOCK Figure 26. © 2006-2014, Cornelius Inc. - 25 - Publication Number: 621057419INS...

  • Page 30: Main Electrical Box Assembly

    IDC 255 Progate Drive Thru Installation Manual LECTRICAL SSEMBLY L1 BALLEST L1 XFORMER L1 HEATER CARB MOTOR L2 CARB MOTOR CARB MOTOR EARTH EARTH IN AGITATOR L2 AGITATOR EARTH AGITATOR BLK MODE SW Figure 27. Publication Number: 621057419INS - 26 - © 2006-2014, Cornelius Inc.

  • Page 31: Interconnect Schematic

    IDC 255 Progate Drive Thru Installation Manual NTERCONNECT CHEMATIC L1 BALLEST L1 XFORMER L1 HEATER CARB MOTOR L2 CARB MOTOR CARB MOTOR EARTH EARTH IN AGITATOR EARTH AGITATOR L2 AGITATOR BLK MODE SW Figure 28. © 2006-2014, Cornelius Inc. - 27 - Publication Number: 621057419INS...

  • Page 32: Troubleshooting

    2. Open the e box and check that the power cord wires (black and white) are connected to the e - board. 3. Check the connector between control box and the e box. Publication Number: 621057419INS - 28 - © 2006-2014, Cornelius Inc.

  • Page 33: No Ice Dispense In Manual Mode

    2. Check for magnet in ice chute cover 3. Validate magnet distance from magnetic switch for activation to occur 4. Check ice chute disable switch ensuring that relay 1 is activating 5. Check transformer outputs wiring © 2006-2014, Cornelius Inc. - 29 - Publication Number: 621057419INS...

  • Page 34: No Ice Dispense In Automatic Mode

    5. Ensure that relay 1 is ac vated. 6. Check transformer power output to control circuit 1. Relay 1 in the E-Box should be a ated by small post on the side of the relay being retracted Publication Number: 621057419INS - 30 - © 2006-2014, Cornelius Inc.

  • Page 35: Beverage Not Dispensing

    2. Check the beverage dispense valve to ensure that they are functioning. 3. Change beverage valve. 4. Check the water line to the valve and the syrup line to the valve. © 2006-2014, Cornelius Inc. - 31 - Publication Number: 621057419INS...

  • Page 36: Flat Drinks

    1. Fill the hopper with ice. 2. Dispense some ice to ensure that the agitator spreads ice on the cold plate. Publication Number: 621057419INS - 32 - © 2006-2014, Cornelius Inc.

  • Page 37: No Carbonated Water

    IDC 255 Progate Drive Thru Installation Manual ARBONATED ATER © 2006-2014, Cornelius Inc. - 33 - Publication Number: 621057419INS...
  • Page 38 IDC 255 Progate Drive Thru Installation Manual Publication Number: 621057419INS - 34 - © 2006-2014, Cornelius Inc.
  • Page 40 Cornelius Inc. www.cornelius.com...

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