Ashley AW40 Owner’s Instruction And Operation Manual
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Ashley AW40 Owner’s Instruction And Operation Manual

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Owner's Instruction and Operation Manual
Model Number:
AW40
Report Number: F20-596
Tested Per EPA Methods ALT-125, ASTM
E2515, ASTM E3053 and CSA B415 Certified to
UL 1482-2011 (R2015) and ULC-S627-00-REV1
Mobile home approved (USA ONLY)
* All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
Save These Instructions In A Safe Place For Future Reference.
SAFETY NOTICE: If this heater is not properly installed, a house fire may result.
For your safety, follow the installation instructions. Never use make-shift
compromises during the installation of this heater. Contact local building or
fire officials about permits, restrictions and installation requirements in your
area. NEVER OPERATE THIS PRODUCT WHILE UNATTENDED.
CAUTION! Please read this entire manual before you install or use your new room
heater. Failure to follow instructions may result in property damage, bodily injury,
or even death. Improper Installation Will Void Your Warranty!
U.S. Environmental Protection Agency
Certified to comply with 2020 particulate
emissions standards.
THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE.
© 2020 United States Stove Company, 227 Industrial Park Rd., South Pittsburg, TN 37380
R
CALIFORNIA PROPOSITION 65 WARNING:
This product can expose you to chemicals including carbon
monoxide, which is known to the State of California to cause
cancer, birth defects, and/or other reproductive harm. For
more information, go to
853757F-1002K
www.P65warnings.ca.gov
Ph. 800-750-2723

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  • Page 1 Owner’s Instruction and Operation Manual Model Number: AW40 Report Number: F20-596 Tested Per EPA Methods ALT-125, ASTM E2515, ASTM E3053 and CSA B415 Certified to UL 1482-2011 (R2015) and ULC-S627-00-REV1 Mobile home approved (USA ONLY) 853757F-1002K * All Pictures In This Manual Are For Illustrative Purposes Only. Actual Product May Vary.
  • Page 2 The instructions pertaining to the installation of your wood stove comply with UL-1482 (R2015) and ULC-S627-00 (R2016) standards. This manual describes the installation and operation of the Ashley, AW40 wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s cordwood emission limits for wood heaters sold after May 15, 2020.

  • Page 3: Installation Checklist

    INSTALLATION CHECKLIST Your Wood Stove should be installed by a qualified installer only. An NFI qualified Installer can be found at www.nficertified.org/public/find-an-nfi-pro/ CUSTOMER SERVICE 1-800-750-2723 ext 5050 Text to 423-301-5624 Email to: Customerservice@usstove.com COMMISSIONING CHECKLIST This Checklist is to be completed in full by the qualified person who installs this unit. Keep this page for future reference.

  • Page 4: Unpack And Inspect

    ASSEMBLY INSTRUCTIONS FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 UNPACK AND INSPECT the cabinet door open, place your hand under the cabinet frame (right-hand side of the cabinet door) Remove the packing from the appliance and and pull out on the door. Follow these instructions inspect for any damage.
  • Page 5 ASSEMBLY INSTRUCTIONS NOTE: During opening and closing of the feed and 2. Locate the two hooks inside the firebox above ash doors of this heater, it may seem that the fit the fire door opening as shown. of the door is “too tight”. As the heater is fired, the gasketing “settles”...

  • Page 6: Installation

    INSTALLATION FOR CUSTOMER SERVICE CALL: 800-750-2723 EXT 5050 POSITIONING THE STOVE SAFETY NOTICE It is very important to position the wood stove as • IF THIS STOVE IS NOT PROPERLY INSTALLED, close as possible to the chimney, and in an area that A HOUSE FIRE MAY RESULT.

  • Page 7: Clearances To Combustibles

    INSTALLATION This heater must have a non-combustible floor protector with a minimum type 1 ember protection extending beneath the heater if the floor is constructed of combustible material. If a floor pad is used, it should be UL listed or equal. The floor protector should be large enough to extend under the stove and beyond each side as indicated.

  • Page 8: Chimney Connector (Stove Pipe)

    INSTALLATION CHIMNEY CONNECTOR (STOVE PIPE) 5. There is excessive condensation on windows in the winter. 6. A ventilation system is installed in the house. Install crimped 1/4” slope per foot towards stove. Male Part Downwards Flow Direction of Flue 3 screws Gases Slide the hose clamp over the aluminium flex pipe.

  • Page 9: Factory Built Chimney

    INSTALLATION draft in your chimney depends on the length of the 3. The chimney must exceed any part of the chimney, local geography, nearby obstructions and building or other obstruction within a 10’ other factors. Too much draft may cause excessive (3.04m) distance by a height of 2’...

  • Page 10: Masonry Chimney

    INSTALLATION COMBUSTIBLE WALL CHIMNEY When a metal prefabricated chimney is used, the manufacturer’s installation instructions must be CONNECTOR PASS-THROUGHS followed. You must also purchase (from the same METHOD A - 12” (305 mm) Clearance to Combustible manufacturer) and install the ceiling support Wall Member: Using a minimum thickness 3.5”...
  • Page 11 INSTALLATION METHOD D - 2” (51 mm) Clearance to Combustible Wall Member: Start with a solid-pak listed factory built chimney section at least 12” (304 mm) long, with insulation of 1” (26 mm) or more, and an inside diameter of 8” (2” [51 mm] larger than the 6” [153 mm] chimney connector).
  • Page 12 OPERATION INSTRUCTIONS NEVER OPERATE THIS PRODUCT WHILE UNATTENDED WOOD STOVE UTILIZATION CAUTIONS: HOUSE FIRE HAZARDS Your heating appliance was designed to burn well • DO STORE WOOD FLOOR seasoned natural wood only; no other materials PROTECTOR, UNDERNEATH STOVEPIPE(S) should be burned. Any type of well seasoned OR ANYWHERE WITHIN CLEARANCES TO natural wood may be used in your stove, but COMBUSTIBLE SURFACES SPECIFIED FOR...

  • Page 13: Testing Your Wood

    OPERATION INSTRUCTIONS stored directly on the ground. Air should circulate • Keep the air control full open and close the door. through the logs. A 24” to 48” air space should be If ignition of the piece is accomplished within 90 left between each row of logs, which should be seconds from the time it was placed in the stove, placed in the sunniest location possible.

  • Page 14: Fueling Instructions

    OPERATION INSTRUCTIONS FUELING INSTRUCTIONS For a medium burn, once the high burn fuel load is burned down to an established coal bed, load the This wood stove has been certified by the US EPA unit with 27-28 lbs of cordwood and keep the door to meet strict 2020 guidelines.

  • Page 15: Air Tubes

    OPERATION INSTRUCTIONS and moisture leaving your stove. Learn to adjust Make sure the blades do not have build up. Caution! the air settings of your specific unit to produce the Route the Power Supply Cord away from the heat smallest amount of visible smoke. Wood that has source and out of high traffic areas.

  • Page 16: Chimney Maintenance

    CHIMNEY MAINTENANCE NEVER OPERATE THIS PRODUCT WHILE UNATTENDED TO PREVENT CREOSOTE BUILD UP CAUTION: • Always burn dry wood. This allows clean burns DO NOT OVERFIRE APPLIANCE. YOU ARE and higher chimney temperatures, therefore less OVERFIRING IF ANY PART OF THE APPLIANCE creosote deposit.

  • Page 17: How To Order Repair Parts

    CHIMNEY MAINTENANCE GASKET CARE CAUTIONS: • ASHES COULD CONTAIN HOT EMBERS EVEN WARNING: AFTER TWO DAYS WITHOUT OPERATING NEVER OPERATE THE STOVE WITHOUT A THE STOVE. GASKET OR WITH A BROKEN ONE. DAMAGE • THE ASH PAN CAN BECOME VERY HOT. TO THE STOVE OR EVEN HOUSE FIRE MAY WEAR GLOVES TO PREVENT INJURY.

  • Page 18: Blower Wiring Diagram

    BLOWER WIRING DIAGRAM DANGER: SHOCK HAZARD DISCONNECT POWER SOURCE BEFORE INSTALLATION AND WHENEVER SERVICING BLOWER ASSEMBLY. CAUTION: MOVING PARTS CAN CAUSE INJURY. DO NOT OPERATE WITH COVER REMOVED. WHITE / BLACK / BLACK / BLANC NOIR NOIR BLACK / BLACK / BLACK / NOIR NOIR...

  • Page 19: Repair Parts

    REPAIR PARTS © 2020 United States Stove Company...
  • Page 20 To order parts: Call 1-800-750-2723 Ext 5051 or Email to: parts@usstove.com IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ASHLEY PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM ASHLEY. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.
  • Page 21 To order parts: Call 1-800-750-2723 Ext 5051 or Email to: parts@usstove.com IN ORDER TO MAINTAIN WARRANTY, COMPONENTS MUST BE REPLACED USING ASHLEY PARTS PURCHASED THROUGH YOUR DEALER OR DIRECTLY FROM ASHLEY. USE OF THIRD PARTY COMPONENTS WILL VOID THE WARRANTY.

  • Page 22: Service Record

    SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. SERVICE PROVIDER Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. Always use the manufacturer's specified spare part when replacement is necessary.

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