Function buttons - ems sub zero Indicators Display codes What are the menus? How to access the menu EMS controllers How to view the ems75sz parameter settings (PS) How to run the test routine (tst) 4.8.1 The relay test 4.8.2 The heater relay test 4.8.3...
Page 3
Motion sensor - ems75sz 7.10 Motion sensor 7.11 How to mount a remote motion sensor 8 How to troubleshoot ems75sz Troubleshooting How to check that EMS controllers are working correctly How to troubleshoot condenser high temperature (Ht) alarms Door open alarm - display...
Page 4
Learning period (LP) 9.35 Display (dIS) 9.36 Marketing mode (Ar) 9.37 Defrost heater (dHr) 10 What variations of the ems75sz (sub zero) can I order? 10.1 Examples of CDM colours 11 Technical data ems75sz 11.1 Dimensional drawings: 11.2 Controller relays: 11.3...
Sub-zero beer coolers About this reference guide The purpose of this guide is to explain in detail all information regarding Elstat controllers including the user interface, parameters, accessories and troubleshooting. Complimentary information is also available from Elstat such as accessory lists, accessory data sheets and single sheet user guides.
Water ingress – advisory information for FMEA analysis Elstat products have been designed to minimise any risks associated with water ingress and all con- trollers are IPX5 certified. The OEM or installer is responsible to ensure that local/country laws and regulatory requirements are met.
An evaporator sensor is required for temperature-based defrost. The control display module is available with either an integrated or a remote motion sensor. Addi- tionally Elstat can supply and rectangular or curved CDM shape. All CDM variants are made from food grade plastics.
Auxiliary relay Switches a defrost heater to a solenoid valve for hot gas defrosts. Lights relay Switches the cooler lights. ems75sz user interface The user interface of the ems75sz is as follows: 7 of 86 27 February 2014...
On if the saving mode temperature is disabled. temperature The controller maintains ready mode temperature at all times. disable Motion On when motion is detected. ems75sz relay ratings The table below details the relay ratings of the ems75sz: 8 of 86 27 February 2014...
Evaporator sensor -30ºC to 15ºC +/- 0.5ºC -22ºF to 59ºF +/- 1ºF Note: The NTC thermistor from Elstat is rated at -35ºC to 125ºC (-31ºF to 257ºF). ems75sz wiring diagram Wiring diagram for the ems75sz: 9 of 86 27 February 2014...
Power supply module The power supply module (PS M), as shown below, contains the power supply and relays for con- trolling the compressor, lights, evaporator fan, and an auxiliary relay that can be used for boosted defrosts. The power supply module is fitted with the following cables: High voltage cable terminated with 6-way connector for connecting to the compressor, lights, evaporator fan, and defrost heaters or valves.
Power supply module – electrical connections The electrical connections of the high voltage connector are as follows: Description Connector Live Evaporator fan Defrost heater Neutral Lights Compressor How to mount the power supply module The power supply module must be fixed using screws with the following characteristics: Head: maximum diameter 7.8mm (0.31in) and minimum diameter 6.2mm (0.24in) Thread: maximum diameter 4.8mm (0.19in).
Attention: Cable routing looms must not be secured to hot pipes or vibrating components. Secure cable routing looms with clips where ever possible. 3.9.1 Power supply module dimensions The dimensions of the fixing holes are shown below. The following is an example of the Power Supply Module mounted, but not connected: 12 of 86 27 February 2014...
The internal variant is designed to be mounted within the cooler cabinet and does not have an integrated motion sensor. For example, mount into an internal header panel. The ems75sz controller display module is available in two styles as illustrated in the following dimen- sional diagrams:...
Page 15
(controller display modules) CDMs are made from food grade materials and safe for internal installation. The control display module has an IP rating of IPX5 - protection against water jets. Caution: 14 of 86 27 February 2014...
The control display module must not be exposed to temperatures greater than 50°C (122°F) or lower than 0°C (32°F). 3.11 How to mount the control display module The control display module is designed for panel mounting and is secured using the fitted clips. The aperture dimensions are shown below.
The image below shows the control display module fitted correctly into a header panel as seen from the front of the cooler. 3.12 External control display module – electrical connections The electrical connections of the external variant control display module as follows: Label Description Connectors...
Condenser sensor 7 app Appliance sensor Note: The remote motion sensor has a micro connector. 3.14 Environmental ratings The table below details the general characteristics of the ems75sz: Characteristic Power supply module Control display module IP rating IPX5 IPX4 Maximum operating tem- 55ºC (131ºF)
User guide The user guide describes the power-up sequence and how to view parameters and statistics. The user guide also describes how to: Perform a half-reset - to clear the self learning matrix only Run the test routine - for all relays and inputs Power-up sequence At the power up, the EMS controller displays the power-up sequence as follows: 8.8.8.
Indicators The EMS controller LED indicators are as follows: Indicator Function Colour Compressor On when the compressor is running. Green On when the evaporator fan is running. Green On if the saving temperature is disabled. Saving temperature The EMS controller maintains the ready mode temperature at all disable times.
Display State Description duration ( ) parameter, the EMS controller switches off the com- pressor. EMS controllers disable the compressor to prevent over cooling and run the evaporator fan, if applicable, according to the Alarm: evaporator fan cycle. Freeze-up Problems may occur if the ambient temperature falls below 0°C (32°F) or if the appliance sensor fails.
Elstat use only. Note: The full reset is accessed with a password supplied by Elstat. It is not recommended for the end user to have access to this option. The data dump is for Elstat use only for testing and development purposes.
Page 23
Press and hold the Set button until PAS is displayed. 2. Enter the button sequence of the password. Ensure that PS is displayed. 4. Press and hold the Set button to view the parameter name and value alternately. 5. Keep the Set button pressed to scroll through the parameter settings. Parameter Please see: Notes:...
Parameter Please see: Notes: See "Defrost interval (dE)" on page 73 See "Defrost duration (dd)" on page 73 See "Defrost method (dF)" on page 73 See "Defrost termination method (dtF)" on page 74 See "Fan cycle on (FCO)" on page 74 See "Fan cycle off (FCF)"...
Step Action Display Press and hold the Set button The EMS display shows: Enter the appropriate password to access the menu. The EMS display shows: Press the Down button and scroll to the test (tSt) menu The EMS display shows: Press the Set button to test the seven segment display The EMS display shows: Press the Set button to start the relay test The EMS display shows:...
Button Display Test Check Evaporator fan relay Evaporator fan is running Relay off Relays are off Note: To switch off the relays that are on, press the Defrost button. Step Action Display Press the Set and Defrost button together The EMS display shows: Press the Down button to begin the Heater relay test: 4.8.2 The heater relay test...
Step Action Display The EMS display shows: Press the Up button to begin the analogue input test: 4.8.3 The analogue input test Button Display Test Check Appliance sensor Displayed temperature is correct temperature C L O Door switch Door is open ( ) or closed ( Displayed temperature is correct.
Step Action Display Press the Defrost button Place your hand about 300mm from the motion sensor Move your hand from left to right. Check for the following: The display count increments for each detected movement. The motion LED flashes for each detected movement. Press the Menu button and the Defrost button together The test routine ends...
Step Action Display The EMS displays the last three faults The last three faults, or alarms, to occur are displayed for example: A condenser high temperature alarm has occurred An appliance sensor alarm has occurred A door open alarm has occurred Please note: The alarms may have been cleared, or cancelled, by the retail outlet operators.
Step Action Display Press the Down button twice (x 2) Press the Defrost button twice (x 2) The EMS display shows: You have successfully entered the EMS menu. 4.11 How to perform a half reset (Hr) Perform a half reset to clear the self-learning matrix if the EMS controller has been unable to detect activity correctly, for example, the view of the motion sensor was blocked, or if the cooler has been moved to a new location.
Step Action Display Press the Down button twice (x 2) Press the Defrost button twice (x 2) The EMS display shows: Press the Down button to scroll to the half re-set menu: Re-enter the menu entry password: Press the Set button four times (x 4) Press the Up button once (x 1) Press the Down button twice (x 2) Press the Defrost button twice (x 2)
Page 32
Statistics include door opening, average temperatures and activity counts. The EMS controller then scrolls through the statistics pausing for 20 seconds at each statistic before returning to normal operation. The 3-digit display can show values from 000 to 999. For values of 1000 and above, the display shows the value as a rounded decimal number. For example, 1.1 represents 1100, 1.2 represents 1200, and so on.
EMS controllers functionality EMS controllers have the capability to manage the following: Temperature: EMS controllers measure the air temperature of the refrigeration compartment to control the temperature of the products. EMS controllers ensure that products are at the optimal serving temperature. Condenser: EMS controllers manage the temperature on the condenser to prevent high temperature.
Note: Manual defrosts also end after the defrost duration (dd) or on reaching the defrost termination temperature (dtd). For more information about the parameters used in defrost: See "Defrost duration (dd)" on page 73 See "Defrost interval (dE)" on page 73 See "Defrost termination temperature (dtd)"...
the fan set point (FS P) temperature. EMS controllers run the evaporator fan, even if the cooler door is opened, and continues to run the evaporator fan until reaching the set point (S P) temperature. For more information about the parameters used in evaporator fan management: See "Fan cycle off (FCF)"...
Passing peak current through the windings of the compressor motor Switching off the refrigeration system on the thermal overload protection Short-cycling the refrigeration system. However, if ready mode and saving mode differential temperatures are too small or if the compressor rest time (rt) is too short, the EMS controller cycles the compressor on the compressor rest time (rt) as the compressor rest time (rt ) overrides the differential temperatures.
Page 37
However, to compensate for differences between the air temperature and the product temperature, calibration 1 (C A1) can add an offset to the temperature measured on the appliance sensor. See "Calibration 1 (CA1)" on page 68 EMS controllers can be set to use Celsius (°C) or Fahrenheit (°F) - set by the Celsius or Fahrenheit (C F) parameter.
How EMS controllers work - self-learning EMS controllers monitor the cooler activity to record consumer patterns. EMS controllers use the learnt patterns to switch between the following modes: Ready mode the product is at the correct serving temperature and the cooler lights are on. Saving mode the product temperature is allowed to rise to save energy and the cooler lights are off.
Controllers can then switch to the saving mode to allow the product temperature to rise during peri- ods that outlets are closed and switch to the ready mode to ensure that the product is at the correct serving temperature when outlets open, as shown below. After the learning period ends, controllers continuously update the self-learning matrix, therefore: If the cooler is moved, the controller updates the self-learning matrix from the previous location with the activity from the new location.
Page 40
During self-learning, EMS controllers learn the periods that outlets are open or closed by measuring the activity. EMS controllers have a self-learning matrix. The self-learning matrix is a 7-day (7 x 24 hour) matrix. Each 24 hour period consists of 48 30-minute periods. EMS controllers then set each 30-minute period with activity or without activity according to the out- let opening and closing pattern.
See "Activity frequency (AF)" on page 76 See "Learning period (LP)" on page 77 What is the self-learning matrix? The self-learning matrix is a 7 day (7 x 24 hour), matrix with each 24 hour period divided into 48 30- minute periods.
EMS controllers use activity to determine when retail outlets are open and closed. Periods with activ- ity mean the retail outlet is open, and periods without activity mean the retail outlet is closed. EMS controllers run coolers in the ready mode during periods with activity and the saving mode during periods without activity.
Page 43
EMS controllers then update the self-learning matrix depending on how much activity is detected in each 30 minute period as follows: If the EMS controller detects activity during a 30 minute period, the EMS controller changes the state from mon- itor (1) to ready (2) If the EMS controller does not detect activity, the EMS controllers changes the state from monitor (1) to saving (0).
EMS controllers with a one day learning period start switching to the saving mode on the second day, (second 24 hours), if there are sufficient saving (0) periods. EMS controller then continue to update the self-learning matrix as follows: For periods set to ready (2), if no activity is detected change to monitor (1). Otherwise, keep the period set to ready (2).
Page 45
matrix. For periods set to monitor (1), EMS controllers run in the ready mode. EMS controllers then update the self-learning matrix depending on how much activity is detected in each 30 minute period as follows: If the EMS controller detects activity during a 30 minute period, the EMS controller changes the state from mon- itor (1) to ready (2) If the EMS controller does not detect activity, the EMS controllers changes the state from monitor (1) to saving (0).
Saving mode EMS controllers run in the saving mode when retail outlets are closed. In the saving mode, the product temperature is allowed to rise to a predefined temperature. The sav- ing mode temperature range is defined by saving set point (S S P) and the saving differential (S d). The compressor runs until the saving set point (S S P) temperature is reached and then stops until the measured temperature reaches the saving set point (S S P) plus saving differential (S d) temperature.
If the cooler door is opened or the motion sensor detects activity during the saving mode, EMS con- trollers switch on the cooler lights for the remainder of the current 30-minute period, but do not start cooling cycle. For more information about the parameters used in saving mode: See "Saving temperature disable (PEr)"...
In the following example matrix, the EMS controller will start to cool by the saving restart period before the ready period (2), run in the ready mode for 30 minutes, and then switch to the saving mode (assuming no delay to saving dsparameter is in operation). For more information about the parameters used: See "Delay to saving (dS)"...
At the end of the ready mode, EMS controllers switch to the saving mode. However, the delay to saving (dS) parameter can delay the switch to the saving mode. The delay helps ensure that, for example, the EMS controller remains in the ready mode during periods without activity immediately prior to out- lets closing for marketing purposes.
Temperature sensors Temperature sensors are available from Elstat with various cable lengths. To help identify sensor cables during the installation, Elstat can supply sensor cables with blue identification sleeves. For example, if the appliance sensor cable is plain black and the condenser sensor cable can have a blue identification sleeve.
Sensor ems75sz Plus advanced Firmware type: GDC Firmware type: OFC Appliance sensor Condenser sensor Evaporator sensor How to mount the appliance sensor The appliance sensor measures air temperature of the refrigerated compartment by measuring the return air temperature.
(Ht) parameter. See "Condenser high temperature (Ht)" on page 70 For example, fix using a metal pipe clip or direct fitting, as shown below. Elstat can supply pipe clips for 6-8mm and 8-10mm pipes. Caution: Do not use cable ties.
For coolers fitted with a defrost heater, the evaporator sensor should be placed as far away as pos- sible from the heating element, i.e. at the opposite end of the evaporator. If the evaporator sensor measures the localized heating from the heating element, defrost cycles will terminate before the whole evaporator has had the opportunity to defrost.
The screws must be tightened to a maximum torque of 0.5Nm (0.37lb ft). Caution: Door switch kits supplied by Elstat must not be installed using rivets. Using rivets invalidates the war- ranty. The alignment of the door switch and activator is critical for the correct operation of the door switch.
As the motion sensor cannot monitor activity through glass or plastics, the remote motion sensor varient of the ems75sz CDM has been designed to be installed into header panels inside the cooler cabinet. The remote motion sensor may then be installed where it will be able to 'view' activity.
The CDM is manufactured from food grade plastics. 7.10 Motion sensor Motion sensors are passive infra-red (PIR) devices that detect activity. The diagram below shows the detection pattern of motion sensors. The motion sensor must have an uninterrupted view directly in-front and to the sides. The preferred location of the motion sensor is in the upper section or in header panel of the cooler to ensure the best motion detection and to lower the risk of the motion sensor being blocked by objects such as packages.
Page 57
The screws must be tightened to a maximum torque of 0.5Nm (0.37lbfft). Caution: Using rivets invalidates the warranty. The dimensions and drilling details of the motion sensor are shown below. The dimensions of the mounting holes are shown below. 56 of 86 27 February 2014...
How to troubleshoot ems75sz Various messages are displayed on EMS controllers to indicate alarm conditions, use the following section to troubleshoot EMS controllers with displays: Troubleshooting The following table shows the display for alarm conditions. EMS controllers can be programmed to sound a buzzer with alarm conditions.
For information about the display (dI S ) parameter: See "Display (dIS)" on page 78 How to troubleshoot condenser high temperature (Ht) alarms Condenser high temperature (Ht) alert to problems with the refrigeration system such as a blocked condenser or faulty condenser fan. Note: This alarm is applicable with CO2 coolers and the ems55advanced CO2, see CO2 alarms for more information.
the time defined by the buzzer duration (b1) parameter, the EMS controller switches off the com- pressor and displays three horizontal bars, as shown below. Closing the door clears the alarm. However, if the alarm continues follow the appropriate flowchart for coolers fitted with door switches or coolers not fitted with door switches.
For information about the alarm delay (Ad) parameter: See "Alarm delay (Ad)" on page 76 Follow the chart to troubleshoot door open alarms on coolers without a door switch fitted. How to troubleshoot problems with freeze-up protection (888) Problems with freeze-up protection may occur if the ambient temperature falls below 0°C (32°F) or if the appliance sensor fails.
How to troubleshoot motion sensor alarms The motion detection LED flashes to indicate that movement has been detected. However, a motion sensor LED flashing continuously may indicate that the motion sensor is faulty or, if a motion sensor is not fitted, that the parameter settings are incorrect. Note: The EMS controller stays in the ready mode if the motion detection LED is flashing continuously.
8.10 How to troubleshoot refrigeration system failure (rSF) alarms Refrigeration system failure (rS F) alarms trigger if the set point (S P) temperature is not reached within the time defined by the compressor runtime (C t) parameter. For information about the set point and compressor run time parameters: See "Refrigeration system failure (Ct)"...
PF1, PF2 and PF3 on a controller displays always indicates a sensor failure. 8.12 How to troubleshoot temperature sensor alarms Elstat controllers manage sensor failures as follows: alarms: EMS controllers stop running the compressor and then waits 60 seconds before re-starting (switch off and then switch on).
Parameter settings are defined by customers - OEMs, Bottlers and Brands - using an XML request form, and supplied in the relevant parameter information (PI) provided by Elstat. Parameter by owners The parameter owners are usually defined as performance, design, and operational parameters with different organizations being responsible for each set.
9.2.1 Firmware variants Currently there are four variants of firmware used: Firmware - optimised for coolers with doors fitted (Glass Door Coolers). Use the aux input for a door switch. Firmware - optimised for Open Front Coolers. Use the aux input for the evaporator fan sensor. Firmware- optimised for sub zero coolers.
Considerations Must be above the freeze-up protection (dtt) temperature. Range -9.9 to 9.9°C (14 to 50°F) 3.0°C (37°F) Global default ems75sz: -3.0°C (27°F) Differential (dIF) The table below details the differential (dI F) parameter. 67 of 86 27 February 2014...
The offset helps the positioning of the evaporator sensor. Applied to all temperatures measured on the evaporator sensor. Considerations Used with ems55advanced OFC firmware. Used with the ems75sz controller. Range -9.9 to 9.9ºC (-18 to 18ºF) Global default 0.0ºC (0ºF) Saving set point (SSP) The table below details the saving set point (S S P) parameter.
Defines the compressor cut-out temperature during the saving mode. Considerations Must be set above the set point (S P) plus differential (dI F) temperature. 0.0 to 9.9°C (32 to 50°F) Range ems75sz: -9.9 to 9.9°C (14 to 50°F) all except ems75sz: 7.0°C (45°F) Global default ems75sz: 3.0°C (37°F) 9.10 Saving differential (Sd) The table below details the saving differential (S d) parameter.
The defrost activation temperature minimizes the risk of evaporator icing up. Defrost method (dF) must be set to 1 to start defrost cycles on the defrost activation temperature. Considerations Available only with the ems55 series using OFC (Open Front Cooler) firmware and the ems75sz. 70 of 86 27 February 2014...
If icing up occurs, review the values of the defrost parameters. 1 to 30ºC (33 to 86ºF) Range ems75sz: -5 to 22ºC (23 to 71ºF) 9.0ºC (48ºF) - OFC firmware Global default 10.0°C (50°F) - Firmware excluding OFC and S Z 15.0ºC (59ºF) - S Z firmware...
9.17 Delay to saving (dS) The table below details the delay to saving (dS) parameter. Display Defines the delay in switching to the saving mode from ready mode. Description The delay starts at the end of the last active 30 minute period of the ready mode.
Display Defines the maximum continuous runtime of the compressor without reach- ing the set point (S P) temperature. Description If the set point (S P) temperature is not reached within this time, the EMS con- troller switches off the compressor and activates the refrigeration system (rS F) alarm.
Display Description Provides the option for a time-based or temperature-based defrost cycle. None Available only with the ems55 series using OFC (Open Front Cooler) firmware Considerations and the ems75sz. Range 00 (time-based) or 01 (temperature-based) Global default 00 (time-based) 9.24 Defrost termination method (dtF) The table below details the defrost termination method (dtF) parameter.
Display Defines the inactive period of the evaporator fan while the compressor is Description switched off. Considerations Fan cycle is the fan cycle on (FC O) time + the fan cycle off (FC F) time. Range 1 to 30 minutes 0 minutes Global default 20 minutes - S Z firmware...
9.29 Buzzer duration (b1) The table below details the buzzer duration (b1) parameter. Display Defines the duration of the buzzer for door open alarm conditions. Description If the door remains open after the buzzer duration (b1), the EMS controller switches off the compressor. The EMS controller switches off the compressor after the duration defined Considerations by alarm delay (Ad) + buzzer duration (b1 ).
The table below describes the values for activity frequency (AF). Value Name Description Low frequency 1 door opening or 1 motion count Medium frequency 1 door opening or 3 motion counts High frequency 2 door openings or 6 motion counts The EMS controller runs continuously for 48 hours in the Automatic ready mode.
The coolers lights will remain on during saving mode. Does not affect saving temperature. Only applies to the following controllers: ems55advanced and ems55Radvanced - GDC Considerations ems55advanced and ems55Radvanced - CO2 ems75sz (sub zero) ems55sz (sub zero) Range 00 (off) or 01 (on) Global default 00 (off) 9.37...
Page 80
Display Enables the use of an auxiliary relay to switch a defrost heater or solenoid Description valve. The defrost heater is a heating element located below the evaporator. Considerations None 00: Do not use a defrost heater. 01: Switch on the defrost heater during the defrost cycle and run the evap- orator fan.
What variations of the ems75sz (sub zero) can I order? Marketing type text here: Membrane Curved Rectangular Lead Availability colour colour time Black Approved for sale e.g.16 days Green Black Development product Pure Green Black Blue Black White Black Blue...
Technical data ems75sz 11.1 Dimensional drawings: 11.2 Controller relays: Relay IEC 60730 rating @ 100-120VAC and 220-240VAC 50/60Hz Compressor 10 (10) A, p.f. 0.6 Light 4 (4) A, p.f. 0.6 Evaporator fan 6 (6) A, p.f. 0.6 Auxiliary* 6 (6) A, p.f. 0.6 *relay used for defrost functionality 11.3...
Sensor Input range ( Input range ( +/- 0.5 +/- 1 C to 23.3 F to 257 Condenser sensor +/- 5 +/- 10 11.4 Environmental ratings: Characteristic Value IP (Ingress Protection): C DM IPX5 Controller display module Power supply module IPX5 PS M Maximum ambient...
XMLs are used by Elstat to transfer parameter sets to EMS controllers. Markup The XMLs (parameter sets) determine how a controller will operate. Language Graphical Used to view XMLs (parameter sets) and supplied by Elstat as part of the User the Parameter Information documents. Interface I E C...
Page 86
Term Meaning The matrix is populated according to activity levels and the EMS manages the cooling system matrix accordingly. A remote motion detector (sensor) supplied with controllers which do not have an integrated microRMD motion detector. The microRMD can be fitted anywhere it can detect motion allowing the con- troller to be installed out of sight.
Page 87
Elstat Electronics Astra Business Centre, Roman Way, Preston PR2 5AP, United Kingdom +44 (0) 161 22 77 200 www.elstatgroup.com...
Need help?
Do you have a question about the ems75sz and is the answer not in the manual?
Questions and answers