Carel humiSonic User Manual
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Carel humiSonic User Manual

Ultrasonic humidiers
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Ultrasonic humidiers
ventilation - duct version
User manual
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!

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Summary of Contents for Carel humiSonic

  • Page 1 Ultrasonic humidiers ventilation - duct version User manual NO POWER & SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT!
  • Page 3 2012/19/EU issued on 4 July 2012 and related national legislation, please note that: user manual, may cause the fi nal product to malfunction; CAREL accepts no liability in such cases. 1. Waste Electrical and Electronic Equipment (WEEE) cannot be disposed of as municipal waste...

  • Page 5: Table Of Contents

    11.4 Fuse table ........................42 Display ...........................21 12.2 Connection multi-Main (until 4 Mains) ............45 Programming mode .....................22 Setting/displaying the user parameters ..........22 13. DUCT INSTALLATION Setting the Service parameters ..............22 Quick access menus .....................23 “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 6 “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 7: Introduction And Assembly

    □ make sure the humidifier is intact upon delivery and immediately Range of ultrasonic adiabatic humidifiers for direct humidification in ducts or air handling units. humiSonic is particularly suitable for many notify the transporter, in writing, of any damage that may be due to applications in which optimisation of room humidity is an essential careless or improper transport;...

  • Page 8: Assembly

    1 Atomized water Float level sensor 2 Diff user Tank 3 Atomization chamber Driver 4 Fill valve 10 Piezoelectric transducer 5 Overfl ow pipe 11 Power supply Fig. 1.e 6 Drain valve “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 9: Operating Principle

    1.10 Operating principle 1.11 Accessories • The operation of humiSonic humidifiers is based on the principle of BMS/RS485 serial card (P/N PCOS004850): to be installed on the control atomisation of demineralized water using ultrasound technology. The board on the ““Main”” panel, used for direct interface to an RS485 humidifier operating principle can be summarised as follows: network, with a maximum baud rate of 19200.

  • Page 10: Water Connections

    Should on the other hand the humidifier be fed with treated water from a Total air flow-rate introduced HU Humidifier Carel reverse osmosis system connected to potable water, the dual check CD Combined dampers DP Condensate collection tank valve shall be installed in the supply line to the reverse osmosis system.

  • Page 11: Feedwater

    Fig. 2.d and, if necessary, the washing cycle, while the WTS production time must cover humiSonic production demand and fi ll the vessel as quickly as Note: OD = 8 mm (5/16”), ID = 6 mm (15/64”) possible.

  • Page 12: Electrical Connections

    OFF: 19200 ON: 9600 Reserved Reserved Transducer production management OFF: --> parallel ON: --> series Fig. 3.a Note: to avoid unwanted interference, power cables should be kept separate from probe signal cables. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 13: Functional Wiring Diagram

    3.2 Functional wiring diagram 24Vac LOW LEV. HIGH LEV. Fig. 3.c “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 14: Secondary" Electrical Panel

    Secondary electrical panel 600 W -230 V 7 Kg / 15,4 lbs UQ18B10000 Secondary electrical panel 1200 W -110 V 11,9 Kg / 26,2 lbs UQ18BD0000 Secondary electrical panel 1200 W -230 V 11,9 Kg / 26,2 lbs “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 15: Secondary" Panel Wiring Diagram

    OUT = 48 V DC 3,15 A T - 48 V + 48 V 24 V PRI: COM: 120 SEC: BL - YL 24 V 75 VA 50/ 60 Hz CLASS 2 Fig. 3.h “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 16: Main" Electrical Panel

    11,5 Kg / 25,4 lbs UQ18CD0000 Main Electrical Panel 1200 W -230 V 11,5 Kg / 25,4 lbs glands (installer’s responsibility) Cable glands Control board Air intake openings Power supply ON/OFF switch “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 17: Main" Panel Wiring Diagram

    24 V PRI: COM: 120 SEC: BL - YL 24 V 75 VA 50/ 60 Hz CLASS 2 POWER POWER SUPPLY SUPPLY + 48 V - 48 V POWER SUPPLY Fig. 3.m “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 18: Electrical Connections To The "Secondary" Panel

    Note: in industrial environments (IEC EN61000-6-2) the signal cables leaving the unit must not exceed 10 m (33 ft) in length: remote on/off digital input (ON/OFF - COM terminals) and shielded cable for RS485 communication. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 19: Electrical Connect. To The "Main" Panel

    Set parameter Fa04 for the type of signal from the temperature probe: type = 0 to 1V, 0 to 5V. Probe type = 0 to 1V, 0 to 5V, 0 to 10V, NTC. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 20: Starting And User Interface ("Secondary" Panel)

    The washing Opening the COM-ONOFF contact (enabling signal); • cycle is run after default 24 hours (continuous) of no operation, i.e. the Active alarms; • humidifier is in standby. Via network. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 21: User Interface ("Main" Panel)

    4 Control type selected 9 Maintenance required 5 Unit status 10 Time bands enabled Tab. 5.d Note: the control type is selectable in user menu F, under screen Fa01: Regulation. See the parameter table. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 22: Programming Mode

    (+limit humidity PW1(0077). set point); d: BMS configuration: set BMS communication protocol (CAREL, Modbus), C: Clock/scheduler: set the current time and date (C01), the date for communication speed, network address, enable control serial.

  • Page 23: Quick Access Menus

    90.0rH% Limit 90.0rH% Production 0.5kg/h Fig. 5.f 5.6.3 On/Off Unit On/Off from the keypad. 29/05/2015 Fri 12:30 29/05/2015 Fri 12:30 Off by key 50.0rH% --.- 90.0rH% 90.0rH% Production 0.5kg/h Disabled Fig. 5.g “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 24: Commissioning ("Main" Panel)

    2. activate production by one group of transducers (mist1/ mist 2) or the valve in standby is selected as open. both; 3. activate the alarm relay Screen index Display description Fc03 Settings Drain valve in stand-by Open Closed Open Tab. 6.c “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 25: Probe Calibration

    19200 1200 19200 Fig. 6.a Address Gd02 BMS configuration Serial manager Disabled Disabled Enabled - Tab. 6.l Input Input signal Input value for min. request Request Input value for max request Offset “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 26: Functions ("Main" Panel)

    FILL 1 V, 0 to 5V, 0 to 10V) and is limited based on the value measured by the limit humidity probe. This is the typical configuration for humiSonic Fig. 7.a installations connected to a Building Management System that provides a control signal.

  • Page 27: Probe Alarms

    Atomised water flow-rate is modulated between the minimum and maximum rated capacity. Screen index Display description Fa02 Regulation Max prod Min prod Fa11 Regulation Mist modulation Series Series Parallel - mode Mist modulation period Tab. 7.d “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 28: Washing

    Only if ready ? Tab. 7.e The washing cycle can only be performed if humiSonic is operating (only if ready ? = YES), or if it is operating or in standby (only if ready ? = NO). It is assumed that the humidifier is not operating because it is disabled (see ON activation conditions).

  • Page 29: Timings

    1200 Empty drain T. 1200 Screen index Display description Def Tab. 7.m Fb08 From request *: Depending on humiSonic size, see previous tables. When request Rise Rise Fall Tab. 7.l 7.7.2 Production, refilling times Tmax prod: maximum atomised water production time (drivers active), during which the level sensor must signal low water level.
  • Page 30 Tmin prod Tab. 7.o the water refill time is further increased (100% more than Refill time) *: Depending on humiSonic size, see previous tables. and chattering* of the drain solenoid valve is activated during the first automatic washing cycle; Low lev delay: low level filtering time for activating the fill cycle.

  • Page 31: Parameters Table ("Main" Electr. Panel)

    ¦ Probe T ¦ Probe T+Limit rH% Unit of measure °C-Kg/h °C-Kg/h °F-lb/h °C-Kg/h ¦ °F-lb/h Fa02 Regulation Max Prod Max Prod Min Prod Fa03 Regulation Ambient probe Analog Analog HYHU000000 Analog ¦ HYHU000000 “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 32 Production Maintenance Production ¦ Maintenance Logic N.O. N.O. N.C. Fc03 Settings Drain valve in stand-by(*) Open Open Closed Drain delay in stand-by (*)=Open Service Change language Language Italian English Italian System information “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 33 Off ¦ On Gf03 Manual management Mist 1 No ¦ Yes Mist 2 No ¦ Yes Alarm relè Off ¦ On Gf04 Manual management Ambient probe 1000 Limit probe 1000 Tab. 8.a “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 34: Supervisor Variable List

    8.1 Supervisor variable list The interface to an RS485 supervisor network using the Carel/Modbus protocol with a maximum baud rate of 19200 bps requires installation of the optional opto-isolated card PCOS004850 and the plastic support PCOS00S030 that fixes the optional card to the electronic control board slot on the “Main”...
  • Page 35 Scheduled wash hours Fb06 Scheduled wash minutes Fb06 Scheduled wash weekday Fb06 Request from BMS serial Main board offline time Gea05 Preheat probe alarm delay Fa12 Supervisor control type Gd02 Tab. 8.d “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 36: Alarms

    _________________ disconnected/incorrectly stopped “Main” panel Probe broken or connected. incorrectly connected Limit probe Cable interrupted/ Check the reference signal humidification AUTO _________________ disconnected/incorrectly stopped “Main” panel Probe broken or connected. incorrectly connected “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 37: Troubleshooting

    Fill valve fault Water is filled even after switching off the Replace the fill valve appliance Tab. 9.c “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 38: Maintenance And Spare Parts

    11 Sensore di livello UUKLV00000 interno vasca Tab. 10.b Fig. 10.b Note: maintenance on the humidifi er must be carried out by CAREL technical service or other professionally qualifi ed personnel “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 39: System Information

    An operating hour counter (eff ective production) and a unit operating hour counter (total hours) can be set, Fig. 10.e together with a maintenance hour counter, after which the display shows a warning message. See alarm CL. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 40: Cleaning The Tank

    Remove the boards in the same way as described for the front driver board. 10.8 Cleaning the tank Proceed as shown previously to remove the side panels and top cover with the diff users. To clean the tank, use a soft brush. “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 41: General Features And Models

    0 to 5V, 0 to 10V Maximum load 2 kΩ (5 mA) Precision ±3 % of full scale Environmental conditions Ambient operating temperature °C (°F) 1 to 40 (33.8 to 104) Ambient operating humidity (% rH) 10 to 80 Tab. 11.b “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 42: Multi-Units Installation

    It is necessary to install on and handled only by the Main who shall then adjust the operation of the humiSonic “Main”, the auxiliary board cod. UUKAX00000 at available the Secondary. The production level of the Main is replicated by all the space on board the electronic board identified as no.
  • Page 43 Fig. 12.a “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 44 Fig. 12.b “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 45: Connection Multi-Main (Until 4 Mains)

    Set the type of signal PR% output from the Main 1 panel, either 0-5V and 0-10V (screen Fa14) and set the input signal to the other Main panels accordingly (screen Fa04, Probe type). Fig. 12.c “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 46 OUT H/T (0 to 1 VDC, (G+) (G+) 0 to 5 VDC) NTC probe MAIN (2) MASTER (2) Complete panel terminal block Alarm Power Supply Serial connection until n.4 MASTER MAIN Fig. 12.d “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...

  • Page 47: Duct Installation

    (3,1) (3,5) (3,1) (11,81) water drain basin Fig. 13.b Key: Humisonics total dimention Absorption distance Total length For proper sizing and placement of Humisonic within the duct , contact Carel support “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 48 Notes “humiSonic ventilation” +0300063EN - rel. 1.3 - 14.05.2021...
  • Page 52 Agenzia / Agency: CAREL INDUSTRIES HQs Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.com...

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