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Maktek MKK Series Installation Use And Maintainence Manual

Solid fuel boiler
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  • Page 2: Table Of Contents

    CONTENT 1. GENERAL WARNING BEFORE OPERATING THE UNIT…………………………………………………4 2. FEATURES OF THE BOILER ………………………………………………………………………………….…..5 3. SECTIONS OF THE BOILER …………………………………………………………………………………………6 4.INSTALLATION …………………………………………………………………………………………………………..8 4.1 INSTALLATION AND WATER FLOOD …………………………………………………………………………9 BOILER INSTALLATION SCHEMA ……………………………………………………………………………………10 4.2 AIR CONNECTION …………………………………………………………………………………………………..10 4.3 CHIMNEY ……………………………………………………………………………………………………………...11 CHIMNEY CONNECTION SCHEMA …………………………………………………………………………….….12 FEATURES OF THE FUEL ……………………………………………………………………………………………….13 5.

  • Page 3: General Warning Before Operating The Unit

    1.GENERAL WARNING BEFORE OPERATING THE UNIT Please check the conformity of waste gas , water and electric infrastucture of the area to necessary technical parameters where the boiler will be installed. For safe use of electricity , make sure that the grounding of the installation is isolated and there is no phase.

  • Page 4: Features Of The Boiler

    2. FEATURES OF THE BOILER Our boilers are designed to be used for comfortable heating and domestic hot water in residental areas, work places and offices. It is easy to use the boiler thanks to digital control panel. The outer case of the boiler is designed for easy demounting enabling installation and service ease.

  • Page 5: Sections Of The Boiler

    3. SECTIONS OF THE BOILER...
  • Page 6 1. Control Panel: The adjustment about working of the boiler can be done on control panel. All breakdown information can be seen on control panel screen. The features of the control panel is explained on 6th section of this manual. 2.

  • Page 7: Installation

    4. INSTALLATION It is advised that the installation of the boiler is done by a specialist. Improper installations may cause breakdown and damages where the manufacturer cannot be held responsible. For safety, proper grounding must be done for electricty installation. It is forbidden to make changes or additions to the original design.

  • Page 8: Installation And Water Flood

    4.1 INSTALLATION AND WATER FLOOD Please use open expansion tank for our boilers. Closed expansion tank systems may trigger steaming of the boiler when there is an electric cut out or when the pump is not functioning. Please connect open expansion tanks according to standarts. No valve or similar materials must be installed on safety return or flow line of the open expansion tank.

  • Page 9: Boiler Installation Schema

    BOILER INSTALLATION SCHEMA TYPE CAPACITY EXPANSION TANK 18 MKK 18.000 kcal/h 40 lt 25 MKK 25.000 kcal/h 50 lt 40 MKK 40.000 kcal/h 75 lt 60 MKK 60.000 kcal/h 100 lt 80 MKK 80.000 kcal/h 200 lt 100 MKK 100.000 kcal/h 250 lt 150 MKK 150.000 kcal/h...

  • Page 10: Chimney

    4.2 VENTILATION The area where the boiler is installed must always be suppplied with fresh air by using a window or a duct. In order for a boiler to burn safely and efficiently, fresh air is required. Otherwise once the burning starts, the oxygen level will drop causing the burning to be inefficient.

  • Page 11: Chimney Connection Schema

    There should be no sectional narrow down in any place of the chimney. Main walls of the building should never be used as chimney wall element. The chimney must be inside the building, if the chimney must pass from outside, the isolation must be done properly.

  • Page 12: Features Of The Fuel

    For care free use, we recommend dust free, dry and with high heating value ( 6500 kcal/kg- 7500 kcal/h), low sulphur dioxide coal.Linyit coal with low calorie, and high amount of ash and dust will fill the smoke pipes of the boiler in short time, causing a dramatic decrease on capacity and efficiency of the boiler.

  • Page 13: Technical Futures

    5. TECHICAL SPECIFICATION TECHNICAL SPECIFICATION Boiler Type 18 MKK 25 MKK 40 80 MKK 100 MKK 150 MKK 200 MKK 300 MKK 400 MKK Capacity(kcal/h) 18.00 25.00 40.000 60.000 80.000 100.000 150.000 200.000 300.000 400.000 Heating Power(kW) Weight(kg) 1050 1750 2208 Working Pressure(bar)

  • Page 14: Control Panel

    6. CONTROL PANEL...
  • Page 15 On/Off Button System is turned on or off. For both modes, please press the button for 2 second Temprature Increase Increases boiler temprature. Please set value between 45-90 Button degrees Temprature Decrease Decreases boiler temprature. Please set value between 45-90 Button degrees Fan Cycle Increase...

  • Page 16: First Operation And Use

    7.FIRST OPERATION OF THE BOILER AND USING ATTENTION! Please make sure that the boiler and system is filled with water, boiler in-out valves are open, energy to boiler panel is 220 w and grounding line is standart. Please flood the system with water until water comes out of warning pipe. Please check if there is any leakage in the system.

  • Page 17: First Burning

    o flame the coal, please add wood pieces on the coal and burn the fuel from the top with diesel. Please close the boiler doors and turn on main switch. The boiler will gradually burn since the air is supplied through the fan. Do not open the boiler doors when the burning is still going on. In case of a necessity, the doors might be opened after stopping the fan.

  • Page 18: Warnings For Use

    7.2 WARNINGS FOR USE ATTENTION! Do not use the boiler without water. Please check water level each time before burning from hydrometer. ATTENTION ! Do not close boiler return-flow valves and circulation pump when there is burning coal inside the boiler. ATTENTION ! Do not open fuel feeding door frequently.

  • Page 19: Cleaning And Maintainence

    8.CLEANING AND MAINTAINENCE In order to use your boiler safely for a long period of time, please pay attention to below mentioned rules of cleaning and maintainence. The cleaning is intended to be done every 15 days if the fuel is appropriate. Inapropriate coal will require more frequent cleaning and will cause inefficient burning.

  • Page 20: Electrical Scheme

    ELECTRIC SCHEME...

  • Page 21: Trouble Shooting

    10.TROUBLE SHOOTING PROBLEM REASON SOLUTION The boiler does not reach Low quality coal Change the fuel to set temprature while Soot is accumulated Remove the soot operating on flame pipes from the boiler The boiler does not reach Low quality coal Change the fuel to set temprature while There is an over...

  • Page 22: Carrying And Transport

    12. CARRYING AND TRANSPORT A) PLACING THE BOILER ON VEHICLE *When the boiler places on vehicle, loading must be with crane. * Gates of the wehicle must be opened previously. * Make use of the supporting ring while loading boiler with crane. * Pass the crane buum hook from the supporting ring.

This manual is also suitable for:

18 mkk25 mkk40 mkk60 mkk80 mkk100 mkk ... Show all

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