Related Manuals for Maktek 25 MKP
Summary of Contents for Maktek 25 MKP
- Page 1 FULL AUTOMATIC PELLET-FUELED BOILER OPERATING AND USING MANUAL 25-40-60 MKP kk 10 Please Keep TS EN ISO 9001:2015 rev.no:02 Please Read 05.04.19...
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Page 2: Table Of Contents
CONTENT 1. SAFETY PRECAUTIONS Page 4 1.1 SAFETY PRECAUTIONS BEFORE USAGE Page 5 2. GENERAL FEATURES Page 6 Page 7 3. APPEARANCE AND EXTERNAL DIMENSIONS Page 8 3.1 SECTIONS OF THE BOILER Page 9 3.2 MINIMUM SPACES FOR INSTALLATION Page 10 4. - Page 3 MAKTEK is one of the leading companies in heat industry in Turkey since it was established in 1977 and has the proud of presenting MAKTEK pellet boilers to the Turkish and world markets in the light of technological developments that are closely followed.
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Page 4: Safety Precautions
1.SAFETY PRECAUTIONS Symbol Key This sign indicates the risk of personal injury, which may be fatal, if the warnings are not followed. This sign indicates the situations that may cause harm to environment, property and animals if the warnings are not followed. - Page 5 1.1 GENERAL PRECAUTIONS BEFORE USAGE Check that the area if it complies with the technical requirements for chimney • connection,water and electrical installation. For safety and safe use of electrical installation, make sure that the • installation has a proper earth connection with isolation and that the earth line is not phase-misplaced.
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Page 6: General Features
2.GENERAL FEATURES • 25.000-40.000-60.000 kcal capacities • Effortless and highly efficient automatic operation with fully automatic ignition and pellet loading feature. • High efficient heating with 6-8 mm diameter pellets. • Adjusting and monitoring the water temprature of the system with digital display. - Page 7 3.APPEARANCE OF THE BOILER AND EXTERNAL DIMENSIONS...
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Page 8: Sections Of The Boiler
3.1 SECTIONS OF THE BOILER Manometer Control Panel Control Door 3bar Safety Valve Expansion Tank Reducer Motor Bunker Fuel Loading Cover Fuel Level Sensor 10. Chimney Outlet 11. Chimney Temperature Sensor 12. Cleaning Mechanism Handle 13. Outlet 1" 14. Fan 15. -
Page 9: Minimum Spaces For Installation
3.2 MINIMUM SPACES FOR INSTALLATION This 500 mm dimension is only neccessary for 40 MKP and 60 MKP boilers. -
Page 10: Boiler Mounting
The boiler should be placed where it can get enough air for efficient • combustion. MAKTEK MKP series boilers are produced with closed expansion tank and 3 bar safety valve on the device. It is recommended that an additional safety valve could be installed on device to meet the expansions in the installation too. -
Page 11: Installation And Filling Water
4.1 INSTALLATION AND FILLING WATER TO THE SYSTEM ⚫ A by-pass line should be arranged between the inlet and outlet points of the circulation pump, as shown in the installation diagram, in order to increase the safety oin the event of a power failure or other case that can cause circulation pump does not function. -
Page 12: Boiler Installation Mounting Diagram
4.2 BOILER INSTALLATION MOUNTING DIAGRAM... -
Page 13: Ventilation
4.3 VENTILATION The area where the boiler is installed, must always be suppplied with fresh air by opening a window or a duct. Fresh air is required in order to burn the fuel safely and efficiently. Otherwise once the burning starts, the oxygen level will drop and the burning will detoriate. -
Page 14: Chimney Connection Schema
• Main walls of the building should never be used as chimney wall element. Unless compulsory, chimney must be inside the building. If the chimney must pass from outside, the isolation must be done properly. • The chimney must be frequently cleaned in order to avoid forming tar and soot and clogs that would prevent chimney draught. - Page 15 5.TECHNICAL SPECIFICATIONS TECHNICAL SPECS Boiler Type 25 MKP 40 MKP 60 MKP Capacity (kcal/h) 25000 40000 60000 Heat Power ( kW ) Weight ( kg ) Working Pressure ( bar ) Test Pressure ( bar ) Circulation Inlet-Outlet 3/4” 1”...
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Page 16: Control Panel
6. FULL AUTOMATIC PELLET BOILER CONTROL PANEL Temprature Setting Fan Setting LCD SCREEN Fuel Loading Time (sec) On / Off Fuel Waiting Time (sec) Alarm Off Load Fuel On – Off – Reset It is on off button of the boiler. It is used as reset button in failures. - Page 17 6.2 LCD SREEN SYMBOLS Fan is Activated Reducer Motor is Activated Circulation Pump is Activated Error Symbol Burning Occured Symbol Automatic Ignition Resistance is Activated Heating Circuit is Working Fan Level...
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Page 18: Starting Up And Usage
7.STARTING UP AND USAGE Boiler start up must only be done by qualified service personnel. 7.1 FIRST BURNING At first start-up, the system water must be completely filled and air must be removed from system. The system water pressure should be 1.5 bar on the manometer which placed on front panel. -
Page 19: Warnings About Pellet
7.2 WARNINGS ABOUT PELLET Pellets of 6-8 mm in diameter, 6-30 mm in length, made of wood with shells peeled, moisture content 10% -15%, 3500-4000kcal lower heat value, no chemicals and additives were added and in suitable standarts should be used in the boiler. Our company is not responsible for any faults and inefficient operation in case of using an improper pellet. -
Page 20: Cleaning And Maintenance
8. CLEANING AND MAINTENANCE INSTRUCTIONS • In order to use your boiler safely for a long period of time, please pay attention to below mentioned rules of cleaning and maintainence. Pellets of 6-8mm in diameter, 6-30mm in length, made of wood with •... -
Page 21: Electrical Schema
10.ELECTRIC SCHEMA... -
Page 22: Failures And Solutions
11.FAILURES AND SOLUTIONS Attention: Cut off all electric connection before carrying out any repairs or maintenance on boiler. PROBLEM PROBABLE CAUSE SOLUTION PROPOSAL Load the fuel in bunker until 15cm to the top Fuel in fuel tank may be level to cover. reduced. - Page 23 Resistance cable is out of place. Call authorized service. H7 Ignition Fault Resistance failure. Call authorized service. Electronic card failure. Call authorized service. Sensor failure or disconnected Call authorized service. cable. H8 Chimney Sensor Fault Electronic card failure. Call authorized service. The chimney draught that the boiler is connected to is too Check the chimney draught.
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Page 24: Shipping And Handling
12.SHIPPING AND HANDLING PLACING THE BOILER ON VEHICLE While placing the boiler on a vehicle, loading must be done with a forklift. Gates of the vehicle body must be opened previously. The boiler should be lifted by passing the forklift blades to the knife holes in the boiler base plate. - Page 25 Seller: Maktek Kazan Radyator Klima San. A.Ş. 10013 Sk. No. 14 A.O.S.B. Çiğli - İZMİR Tel: 0 232 328 21 06 - 07 - 08 • Faks: 0 232 328 04 86 www.maktek.com.tr • info@maktek.com.tr...