Debem BOXER Instructions For Use And Maintenance Manual
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Debem BOXER Instructions For Use And Maintenance Manual

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BOXER - FOODBOXER
TÜV NORD Italia
S.r.l.
F
MODE D'EMPLOI
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
COD. BOXER 2016
INDUSTRIAL PUMPS - POMPES INDUSTRIELLES
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
to 94/9/EG 8. b II stored
Dossier according
FDA
compliant
www.debem.it

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  • Page 1 INDUSTRIAL PUMPS - POMPES INDUSTRIELLES petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry BOXER - FOODBOXER TÜV NORD Italia S.r.l. Dossier according compliant to 94/9/EG 8. b II stored MODE D’EMPLOI INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it...
  • Page 2 Debem SRL 2016 La traduction, reproduction ou adaptation totale ou partielle avec n’importe quel moyen sont interdite danstous les pays. Debem SRL 2016 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.

  • Page 3: Table Of Contents

    B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM info@debem.it...

  • Page 4: Avant Propos

    Therefore, if used according to the instructions contained in search for innovation and improvements in the technological this manual, the Boxer pumps will not represent any risk to the quality means that some of the features may change without operator. This manual must be preserved in good condition notice.

  • Page 5: Identification Pompe

    Identification code * on the plate against the “TYPE” heading specifies the composition and the materials used to build the STANDARD pump. This data will help ascertain whether the pump is suitable for the product to be pumped. info@debem.it...
  • Page 6 The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it...

  • Page 7: Code D'identification

    info@debem.it...

  • Page 8: Description Pompe

    TEMPERATURE CLASSES FOR PUMPS TO BE INSTALLED IN AN EXPLOSIVE ENVIRONMENT (ZONE 1): T135°C (T4) is The air-driven BOXER pumps have been designed and con- the temperature class corresponding to the protection against structed to pump liquids with an apparent viscosity of between the risk of explosion of the pumps designed for use in explosive 1 and 50.000 cps at 20°C that are chemically compatible with...
  • Page 9 Debem. make use of pumps belonging to the FOODBOXER In particular, it is FORBIDDEN to use Boxer pumps for : series, according to FDA rules. WARNING: since an endless variety of products and WARNING.

  • Page 10: Caracteristiques Techniques

    - the fluid’s viscosity and specific weight; - the length and diameter of the suction pipe. B15 - MICROBOXER - MINIBOXER B50 - B80 - B81 - B100 - B150 B251 - B502 - B522 - B503 www.debem.it...
  • Page 11 Pompe/Pump Ø Ø BOXER B15 Plastique/ Plastic 3/8” MICROBOXER Plastique/ Plastic 1/2” MICROBOXER Alu 1/2” MICROBOXER Inox/FOODBOXER 30 1/2” MINIBOXER Plastique/ Plastic 1/2” MINIBOXER Inox/FOODBOXER 50 1/2” BOXER B50 Alu 1/2” BOXER B80 Inox/FOODBOXER 80 1” BOXER B81 Plastique/ Plastic 1”...
  • Page 12 www.debem.it...

  • Page 13: Garantie

    Busto Arsizio. WARRANTY The high quality of BOXER pumps is often confirmed to us by All BOXER pumps are covered by the following warranty: the end users.

  • Page 14: Prescriptions De Securite

    F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it...
  • Page 15 WARNING: the pump must not be used with fluids circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible fluids. info@debem.it...
  • Page 16 ATTENTION Les modèles de pompes contenant ATTENTION: le moteur pneumatique des pompes des composants ou des parties en aluminium au boxer est autolubrifant, il ne nécessite par consé- contact du produit ne peuvent pas être employés quent d’aucu-ne lubrificationultérieure. Eviter tout pour pomper du III-trichloroéthane, du chlore, du méthylène...

  • Page 17: Transport Et Positionnement

    Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. info@debem.it...
  • Page 18 - viscosity and specific weight of the fluid; poin-ting upwards. - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case www.debem.it...

  • Page 19: Branchement Du Circuit Produit

    Pump made from PP = PP fitting 3. In the event of a vertical delivery higher than 5 meters, we Stainless steel pump = stainless steel fitting. advise to use a check valve to prevent the fluid from returning into the pump. info@debem.it...
  • Page 20 Also check that any excess PTFE tape and excessive 5. Secure the hoses using the relevant clamps. clamping pressure does not place stress on the manifold www.debem.it...
  • Page 21 (couplings, elbows, valves, filters, etc.) which could compromise the pump suction performance and cause the premature breakage to the membrane. The pump must be info@debem.it...

  • Page 22: Branchement Pneumatique

    ATTENTION: l’alimentation pneumatique de la pompe un robinet de captage, une soupape à 3 voies et un clapet anti-retour, BOXER doit être effectuée avec de l’AIR DEGRAISSE, conformément au schéma illustré dans le croquis. FILTRE, SECHE ET NON LUBRIFIE, à une pression non inférieure à...
  • Page 23 NOT LESS THAN 2 bars AND NOT MORE THAN 7 bars when the pump is running. For BOXER pumps equipped WITH WARNING: To avoid in pressure drops, use hoses, RUBBER BALLS, DO NOT EXCEED 5 bars. Lower or higher pres-...
  • Page 24 6. If the number of pump cycles needs to be recorded or displayed, higher than 95°C in the case of class T4 metallic or PVDF install the DEBEM STROKE COUNTER as described in the chapter pumps or 65°C for T4 class PP (polypropylene) pumps.

  • Page 25: Mise En Service

    STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump info@debem.it...
  • Page 26 FURTHER DETAILS. B. choke the air volume (flow rate) by means of the on-off valve mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. www.debem.it...
  • Page 27 You must ascertain that the pump has been sized correctly. In case of doubt, please contact DEBEM. WARNING: ascertain that no anomalous noises occur during operation. If so, stop the pump im- mediately.

  • Page 28: Maintenance Du Circuit Du Produit

    E. Wait for the pump to cool down for at least fifteen minutes; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equipment (face masks, gloves, closed shoes, etc.): DANGER OF BUR- NING AND EJECTION OF LIQUID UNDER PRESSURE. www.debem.it...

  • Page 29: A - Nettoyage Et Remplac. Des Spheres Et De Leurs Sieges

    A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing the fixing elements. info@debem.it...

  • Page 30: B - Nettoyage Et Remplacement Des Membranes

    0 and with fluid at 18° C have shown DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every www.debem.it...
  • Page 31 Replacing the diaphragms finishes here. You can now B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the described earlier in reverse order. Tighten the fixing bolts evenly. previous sections. info@debem.it...

  • Page 32: Maintenance Du Circuit De L'air

    REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out 1. Disconnect fluid intake and delivery hoses from pump. the above operations. 2. Disconnect the compressed air supply pipe from the pump. www.debem.it...

  • Page 33: A - Remplacement De L'echangeur Pneum. Microboxer

    Replacement of the pneumatic exchanger of a MICROBOX- ER pump finishes here. You can now reposition the pump WARNING To avoid incorrect reassembly and sub- and reconnect it as described in the previous sections. seguent malfunction of the pump the air exchang- info@debem.it...

  • Page 34: B - Remplacement De L'échangeur Pneum. Coaxial

    B. REMPLACEMENT DE L’ECHANGEUR PNEUMATIQUE COAXIAL Toutes les pompes BOXER sauf la MICROBOXER sont munies B1. Démonter les collecteurs d’aspi-ration et de refoulement d’un échangeur pneumatique coaxial; pour son remplacement en enlevant les éléments de fixation. effectuer les opérations suivantes: B2.

  • Page 35: Recherche Des Pannes

    En cas d’anomalie et pour trouver une solution aux dysfonction-ne- DEBEM; nos techniciens vous aiderons dans le ments, suivre les indications ci-dessous pour identifer l’ano- plus bref délai possible.
  • Page 36 Check if all air control devices have sufficient flow 5.4 Faulty distributor. rate. WARNING: in 90% of cases, stall occurrences are caused by 5.5 Stop procedure not com- snap-on fittings. plied with. 5.4a Replace. 5.5a Comply with stop procedure. www.debem.it...

  • Page 37: Mise Hors Service

    5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. info@debem.it...

  • Page 38: Élimination Et Demolition

    1. Disconnect pneumatic supply from pump. or indirect damage. PIECES DE RECHANGE Nous indiquons ci-dessous les pièces de rechange pour chacun des modèles de pompe BOXER. Dans toute demande de pièces de rechange, n’oubliez pas de préciser: Element Matricule...

  • Page 39: Schéma Dé Montage Kit D'alimentation Air

    1. Affix to the wall the supporting bracket and the filter assembly. 2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. kit de reglage adjustment kit Réglage air Air adjustment info@debem.it...

  • Page 40: Schéma Dé Montage Kit Compte-Coups

    ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. 3. Fit the pressure switch using a suitable fitting. www.debem.it...
  • Page 41 Ecrou carré Silencer Filter Filtre silencieux Stop Ring Bague de butée O-Ring Echangeur pneumat. Pneumatic Exchanger Vis couvercle sortie air Screw Couvercle sortie air Air Exhaust Cover Ecrou Bolt Manifold Screw Vis corps pompe Pump Casing Screw Rondelle Flat Washer info@debem.it...
  • Page 42 Ait exhaust lid screw Couvercle sortie air Ait exhaust cover Vis corps pompe Pump casing screw Vis pour collecteur Manifold screw Rondelle Washer Navette Shuttle Joint buochon navette Shuttle plug gasket Bouchon navette Shuttle plug Douille commande Control bushing www.debem.it...
  • Page 43 Ait exhaust lid screw Couvercle sortie air Ait exhaust cover Vis corps pompe Pump casing screw Vis pour collecteur Manifold screw Rondelle Washer Navette Shuttle Joint buochon navette Shuttle plug gasket Bouchon navette Shuttle plug Douille commande Control bushing info@debem.it...
  • Page 44 Couvercle sortie air Ait exhaust cover Vis corps pompe Pump casing screw Joint bouchon collec. Manifold cap packing Vis pour collecteur Manifold screw Rondelle Washer NavetteJ Shuttle oint buochon navette Shuttle plug gasket Bouchon navette Shuttle plug Douille commande Control bushing www.debem.it...
  • Page 45 Ait exhaust lid screw Couvercle sortie air Ait exhaust cover Ecrou à bride Flanged nud Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Rondelle Washer O-ring O-ring Rondelle Washer O-ring O-ring Bouchon en polyéthylène Polyetylene cup info@debem.it...
  • Page 46 Vis couvercle sortie air Air exhaust lid screw Couvercle sortie air Air exhaust cover Ecrou à bride Flanged nud Vis corps pompe Pump casing screw Joint bouchon collecteur Manifold cap packing Vis collecteur Manifold screw Rondelle Washer Bouchon en polyéthylène Polyetylene cup www.debem.it...
  • Page 47 BOXER 50 EN ALUMINIUM BOXER 50 ALUMINIUM POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Central block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre de liaison Connection shaft Silenceux Silencer Plateau intérieur...
  • Page 48 BOXER 80/81 AISI 316 BOXER 80/81 AISI 316 POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Arbre de liaison Connection shaft Silencieux Silencer Plateau intérieur Internal cap Ressort Belleville...
  • Page 49 BOXER 81 EN PLASTIQUE BOXER 81 PLASTIC MADE POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre de liaison Connection shaft Silencieux Silencer Plateau intérieur...
  • Page 50 BOXER 81 EN ALUMINIUM BOXER 81 ALUMINIUM POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre de liaison Connection shaft Silencieux Silencer Plateau intérieur...
  • Page 51 BOXER 100 EN PLASTIQUE BOXER 100 PLASTIC MADE POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Arbre Shaft Plateau intérieur Internal cap Ressort Belleville Belleville washer Capuchon Sphère Ball Membrane intérieure...
  • Page 52 BOXER 100 ALU/INOX BOXER 100 ALU/INOX POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Arbre Shaft Plateau intérieur Internal cap Ressort Belleville Belleville washer Capuchon Sphère Ball Membrane intérieure Internal diaphragm Membrane extérieure...
  • Page 53 BOXER 150 EN PLASTIQUE BOXER 150 PLASTIC MADE POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siege sphère Ball seat Arbre Shaft Plateau intérieur Internal cap Ressort Belleville Belleville washer Capuchon Sphère Ball Membrane intérieure...
  • Page 54 BOXER 150 ALU/INOX BOXER 150 ALU/INOX POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Arbre Shaft Plateau intérieur Internal cap Ressort Belleville Belleville washer Capuchon Sphère Ball Membrane intèrieure Internal diaphragm Membrane extérieure...
  • Page 55 BOXER 251 EN PLASTIQUE BOXER 251 PLASTIC MADE 18 27 4 POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siege sphère Ball seat Cage guidesphére Ball runner cage Arbre Shaft Plateau intérieur Internal cap...
  • Page 56 BOXER 251 ALUMINIO BOXER 251 ALUMINIUM POS. Quantité DESCRIPTION DESCRIPTION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphère Ball runner cage Arbre de liason Connection shaft Plateau intérieur Internal cap Ressort belleville...
  • Page 57 BOXER 251 INOX BOXER 251 INOX POSIZIONE Quantité DESCRIZIONE DESCRIPTION POSITION Quantity Monobloc central Main block Corps pompe Pump casing Collecteur aspiration Manifold (intake) Collecteur refoulement Manifold (delivery) Siège sphère Ball seat Cage guidesphère Ball runner cage Arbre Shaft Plateau côté air...
  • Page 58 BOXER 502 EN PLASTIQUE BOXER 502 PLASTIC MADE POS. Quantité DESCRIPTION DESCRIPTION Quantity Corps central Central body Bride côté air Flange air side Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre Shaft...
  • Page 59 BOXER 522 EN PLASTIQUE BOXER 522 PLASTIC MADE POSIZIONE Quantité DESCRIPTION DESCRIPTION POSITION Quantity Corps central Central body Bride côté air Flange air side Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre...
  • Page 60 BOXER 502 AISI 316 BOXER 502 AISI 316 POS. Quantité DESCRIPTION DESCRIPTION Quantity Bloc central Main block Bride côté air Flange air side Corps pompe Pump casing Collecteur aspiration intake manifold Collecteur de refoulem. delivery manifold Siège sphère Ball seat Cage guidesphére...
  • Page 61 BOXER 502 EN ALUMINIUM BOXER 502 ALUMINIUM POS. Quantité DESCRIPTION DESCRIPTION Quantity Bloc central Main block Bride côté air Flange air side Corps pompe Pump casing Collecteur aspiration Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre Shaft...
  • Page 62 BOXER 503 EN PLASTIQUE BOXER 503 PLASTIC MADE POS. Quantité DESCRIPTION DESCRIPTION Quantity Corps central Central body Bride côté air Flange air side Corps pompe Pump casing Collecteur Manifold Siège sphère Ball seat Cage guidesphére Ball runner cage Arbre Shaft...
  • Page 63 BOXER 503 EN ALUMINIUM BOXER 503 ALUMINIUM POS. Quantité DESCRIPTION DESCRIPTION Quantity Corps central Main block Bride côté air Flange air side Corps pompe Pump casing Collecteur sup. Manifold (up) Collecteur Inf. Mainfold (low) Siège sphère Ball seat Arbre Shaft...
  • Page 64 BOXER 503 Aisi316 BOXER 503 Aisi316 POS. Quantité DESCRIPTION DESCRIPTION Quantity Corps central Main block Bride côté air Flange air side Corps pompe Pump casing Collecteur sup. Manifold (up) Collecteur Inf. Mainfold (low) Siège sphère Ball seat Arbre Shaft Plateau intérieur...
  • Page 65 info@debem.it...
  • Page 66 www.debem.it...
  • Page 67 info@debem.it...
  • Page 68 DISTRIBUTEURS/RESELLERS: CENTRES DE SERVICE/ASSISTANCE CENTERS: CACHET REVENDEUR/RESELLER STAMP: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it www.debem.it...

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