Debem MB Series Instructions For Use And Maintenance Manual
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Debem MB Series Instructions For Use And Maintenance Manual

Industrial pumps
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BEDIENUNGS-UND WARTUNGSANLEITUNG
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
MB 03/2014
INDUSTRIAL PUMPS - I N D U S T R I E P U M P E N
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
MB
TÜV NORD Italia
S.r.l.
MB 80
MB 100
www.debem.it
I
G

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Summary of Contents for Debem MB Series

  • Page 1 INDUSTRIAL PUMPS - I N D U S T R I E P U M P E N petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry TÜV NORD Italia S.r.l. MB 80 MB 100 BEDIENUNGS-UND WARTUNGSANLEITUNG INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it MB 03/2014...
  • Page 2 Debem SRL 2014 Alle Rechte der vollständigen oder teilweisen Über- setzung, des Nachdrucks und der Anpassung auf irgendeine Weise sind in allen Ländern vorbehal- ten. Debem SRL 2014 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.

  • Page 3: Table Of Contents

    TRANSPORT AND POSITIONING CONNECTING THE PRODUCT CIRCUIT ELECTRICAL MOTOR CONNESCTION AND ROTATION CHECK START UP STANDARD MAINTENANCE TIME-SCHEDULE MAINTENANCE FOR THE PRODUCT CIRCUIT PUMP OPENING AND INTERNAL CLEANING SEALING DISASSEMBLY SEALING AND MOTOR ASSEMBLY TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS debem.it...

  • Page 4: Vorwort

    Any other hazard that may occur during operations is highlighted by special symbols embedded in the text. Special identification symbols are used to highlight and differ- entiate particular information or suggestions concerning safety debem.it...
  • Page 5 INSTALLER AND MECHANICAL MAINTENANCE EXTRAORDINARY OPERATIONS: indic OPERATOR: This qualification implies a full knowl- operations to be carried out solely at the Manufacturer’s workshops by technical suppor debem.it...

  • Page 6: Identifikation Der Pumpe

    ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN - DECLARATION OF CONFORMITY FABBRICATO DA: FABRIQUE PAR - FABRICADA POR - HERGESTELLT VON - MANUFACTURED BY DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) - ITALIA Der Identifikationscode *, der unter dem Punkt “TYP” des Ty- TIPO/SERIE...

  • Page 7: Beschreibung Der Pumpe

    ACHTUNG: jede Verwendung der Horizontalkrei- materialien kompatiblen Flüssigkeiten; selpumpe MB für anderweitige als die zuvor be- Working principles forbidden by Debem. Improper use MB horizontal, centrifugal pumps must be installed below It is SPECIFICALLY forbidden to use MB pumps: head with appropriate procedures to avoid vortex formation - for pumping petrol and/or flammable liquids;...

  • Page 8: Technische Charakteristika

    - l’impiego c seguente - with water that is particularly hard and/ or full of deposits. requirements for safety. vietato dalla ditta Debem. peso spec The risks associated with the use of the pump under the eve essere liquido (es...
  • Page 9 MB 130 MB 130 MB 140 CHARACTERISTICS MB 140 formance refer to standard d the MAX head values refer to °C with free-flow suction and MB 150 MB 155 MB 150 MB 160 MB 155 MB 160 MB 180 debem.it...
  • Page 10 2” m 67,5 Ø12 B3-B5 132S2 2” 1/2 f 2” m 67,5 Ø12 B3-B5 132S2 2” 1/2 f 2” m Ø12 B3-B5 132S2 The above data is purely indicative and not binding f = female thread m = male thread debem.it...
  • Page 11 MAX flow rate* mc/h (at 3000 rev/min with water at 18°C) Net weight 15,5 22,5 59,5 PVDF 16,5 20,5 23,5 62,5 Noise dB (A) * The values refer to a pump with open suction and delivery with water at 18°C debem.it...

  • Page 12: Warranty

    The Manufacturer is not liable for costs and risks connected to transportation of faulty and repaired parts and neither for For any controversy, the place of jurisdiction is Busto those supplied as spare parts, including possible custom duties. Arsizio. debem.it...

  • Page 13: Sicherheitsanforderungen

    D – close the manual, shut-off valves (suction and delivery of - Supply an adequate guard to collect and direct the treated product); product that could leak. E - section power to the pump motor; F – Wear suitable individual protection before any intervention debem.it...
  • Page 14 WARNING: check that the output fluid does not carry air or gas; in this case, stop the pump immediately WARNING: Should the user think that the tempera- and resolve the problem before restarting it. ture limits set forth in this manual may be exceeded debem.it...

  • Page 15: Transport Und Positionierung

    NOTE: MB pumps are supplied complete with motor. In case of future suffered no damage, following which: suffered no damage, following which: debem.it 3 Provvedere al montaggio del motore 3 Provvedere al montaggio del motore NOTE:...
  • Page 16 Put the following prohibition and danger signs near the place where the pump is installed debem.it...
  • Page 17 F – fit a level regulator device that debem.it B – the dip tube of the suction pipe can halt the motor when the must be bent to avoid clogging pump is under the minimum...

  • Page 18: Anschluss Des Produktkreislaufs

    The circuit connection is now completed. prevent cracks and/or to prevent the threads from yielding. Also check that any excess PTFE tape and excessive clamp- debem.it TRANSPORT AND TRANSPORT AND POSITIONING...

  • Page 19: Elektrischer Anschluss Des Motors Und Überprüfung Der Drehung

    2. Loosen the cable-fastener; upstream from the motor must 2. Loosen the cable-fastener; debem.it WARNING: supplying the motor statiche. In order to carry out the electrical be adequately be adequately earthed and fitted with...
  • Page 20 ASYNCHRONOUS MOTOR COLLEGAMENTO A TRIANGOLO figure. COLLEGAMENTO A STELLA The power supply to a motor with lower 7.3 Reassemble the washers and debem.it THREE-PHASE, ASYNCHRONOUS COLLEGAMENTO A STELLA CONNECTION semble the washers and voltage (e.g. A = 23-400V power at THREE-PHASE, ASYNCHRONOUS respective nuts and fasten tightly.
  • Page 21 REGIME = KM1 + KM3 (TRIANGOLO REGIME: A TRIANGOLO/TRIANGLE diagram. and tighten them. appropriate equipment, abolishing the debem.it The star/triangle motor start-up must terminal box bars and carrying out be carried out with the lowest mains power cable connection as in the NOTE: In order to invert the three- voltage.
  • Page 22 Power connection and rotation direction checks are now completed. debem.it...

  • Page 23: Inbetriebnahme

    5. To stop the pump, only use the stop controls of the pump’s The noise levels of the machine correspond to: electric motor. • The sound pressure level of the A weighted emission, in the working place, is less than 75 dB. debem.it...

  • Page 24: Zeitplan Der Regelmässigen Wartung

    ERSATZ DER STATISCHEN DICHTUNGEN ERSATZ DER DREHENDEN DICHTUNGEN ● CHECK AND/OR OPERATION every 1000 hours every 5000 hours every 10000 hours ● CHECK FOR ROTARY SEAL LEAKS CLEANING INSIDE PUMP (impeller and pipes) ● ● STATIC SEAL REPLACEMENT ● ROTARY SEAL REPLACEMENT debem.it...

  • Page 25: Wartung Des Produktkreislaufs

    C. close the ON-OFF valve delivery valve; stop the pump ggio e alla POMPA MB MB PUMP TL 110-120-130 TL 110-120-130 debem.it before any (delivery/suction) motor; 3. Proceed with disassembling and dal luogo di eration, remove the pump from the...

  • Page 26: Öffnung Der Pumpe Und Interne Reinigung

    A2 Remove the screws and the outer is now possible to reposition and cover of the pump body; debem.it connect the pump as described in the previous Chapters. A3 Clean the impeller and/or replace...

  • Page 27: Ausbau Der Dichtung

    TENUTA A TENUTA A LABBRO SOFFIETTO he O-Ring gaskets and LIP SEAL BELLOW SEAL the central part of the debem.it B7 Remove the fastening screws and the motor from the pump casing;...

  • Page 28: Montage Der Dichtung Und Des Motors

    “TRANSPORTATION and POSITIONING” Chapter. C5 Fasten the motor to the pump casing with the appropriate screws. WARNING: the seals are composed of extremely precise elements,made from ceramic material and silicon carbide, and to avoid irreparable damage they debem.it...

  • Page 29: Fehlerbehebung

    ACHTUNG: bei jedem Zweifel oder Eingriff größeren autorisierten Wartungstechnikern vorbehalten. Ausmaßes müssen Sie den KUNDENDIEST von Bei Ausfällen oder um Fehlfunktionen zu beheben, verwenden Debem kontaktieren; unsere Techniker VI werden Sie die folgenden Informationen, um den Fehler zu lokalisieren. Ihnen schnellstmöglich Hilfe zukommen lassen. TROUBLESHOOTING...
  • Page 30 4.4 Worn-out sealing b shing. 4.4a Open the pump, disassemble the sealing and check its condition. 4.5 Worn-out bearings. 4.5a Open the pump, disassemble the play of the bearings. 4.6 Incorrect installation. 4.6a Check the installation again with greater care. debem.it...

  • Page 31: Stilllegung

    Sie sich, dass keine kleinen SCHÄDEN UND/ODER TOD. oder großen Bauteile, die Verschmutzungen, Unfälle oder direkte/oder indirekte Schäden verursachen können, in 1. Trennen Sie die Stromzufuhr vom Motor der Pumpe. der Umwelt entsorgt werden. 2. Entfernen Sie die Pumpe von ihrem Aufstellungsort. debem.it...

  • Page 32: Ersatzteile

    Teil Matrikelnummer Art der Pumpe Pagina SPARE PARTS Hereafter are listed all spare parts for each MB pump model. If you require spare parts, please indicate the following information with your request: id number part Type of pump Page debem.it...
  • Page 33 Dichtung Schraube Pumpenkörper P.F. M6 x 110 . F . Unterlegscheibe a l l t a l Mutter a l f Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 34 Dichtung (Laufrad) l l e Dichtung (Pumpenkörper) Schraube Pumpenkörper Unterlegscheibe a l l t a l Mutter a l f Schraube Lantern screw Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 35 Mutter a l f Lantern screw Schraube Unterlegscheibe a l l t a l Mutter a l f Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 36 Mutter a l f Schraube Lantern screw Unterlegscheibe a l l t a l Mutter a l f Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 37 Mutter a l f Schraube Lantern screw Unterlegscheibe a l l t a l Mutter a l f Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 38 Unterlegscheibe a l l t a l Mutter a l f Lantern screw Schraube Unterlegscheibe a l l t a l Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 39 Unterlegscheibe a l l t a l Mutter a l f Lantern screw Schraube Unterlegscheibe a l l t a l Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 40 Mutter a l f Schraube Lantern screw Unterlegscheibe a l l t a l Mutter a l f Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 41 Mutter a l f Schraube Lantern screw Unterlegscheibe a l l t a l Mutter a l f Schraube Turning lip-key p i l Flat-grub nut Motor Etikett c i t Etikett (achtung) c i t debem.it...
  • Page 42 Feder (inox) a l l Sprengring o l l c i t c i t O-ring Dichtring (keramik) o l l n i l Dichtring (Silizium) o l l c i l c i l n i l debem.it...
  • Page 43 debem.it...
  • Page 44 HÄNDLER/RESELLERS: SERVICECENTER/ASSISTANCE CENTERS: STEMPEL DES HÄNDLERS/RESELLER STAMP: debem.it...

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