Debem IM 80 Instructions For Use And Maintenance Manual
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Debem IM 80 Instructions For Use And Maintenance Manual

Industrial pumps
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a voce "TIPO" della matricola specifi-
la composizione ed i materiali
struttivi della pompa al fine di determi-
re l'idoneità e la compatibilità con il
odotto che si desidera pompare.
B
PUMP IDENTIFICATION
ach pump is fitted with an identifica-
n plate detailing its specification and
aterials.
his data must always be reported in
communications to the manufac-
rer, dealers or assistance centres.
WARNING: It is forbidden to re-
!
move and/or modify the identifi-
tion plate and/or the data therein.
he identification code * listed aside
e TYPE heading, details the pump
mposition and manufacturing
aterials in order to determine its
itability and compatibility with the
oduct to pump.
E
INSTRUCCIONES DE USO Y MANTENIMIENTO
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
IM 04/2014
INDUSTRIAL PUMPS - BOMBAS PARA LA INDUSTRIA
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
IM
TÜV NORD Italia
S.r.l.
4
www.debem.it

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  • Page 1 TYPE heading, details the pump mposition and manufacturing aterials in order to determine its itability and compatibility with the oduct to pump. TÜV NORD Italia S.r.l. INSTRUCCIONES DE USO Y MANTENIMIENTO INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it IM 04/2014...
  • Page 2 Debem SRL 2014 Los derechos de traducción, reproducción y adaptación total o parcial con cualquier medio están prohibidos en todos los países. Debem SRL 2014 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.

  • Page 3: Table Of Contents

    STANDARD MAINTENANCE TIME-SCHEDULE A - BEARING LUBRIFICATION B - MAINTENANCE FOR THE PRODUCT CIRCUIT C - PUMP OPENING AND INTERNAL CLEANING D- REPLACEMENTE OF THE STATIC SEAL E - REPLACEMENT OF THE WEARING BUSHING TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS info@debem.it...

  • Page 4: Carta De Entrega

    Special identification symbols are used to highlight and differ- current safety regulations. entiate particular information or suggestions concerning safety www.debem.it...
  • Page 5 (correct compatibility of materials and hazards related that must only be carried out in the manufacturer’s to possible chemical reactions of the product to be pumped). workshop. EXTRAORDINARY OPERATIONS: indic operations to be carried out solely at the Manufacturer’s workshops by technical suppor info@debem.it...

  • Page 6: Identificación De La Bomba

    ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN - DECLARATION OF CONFORMITY FABBRICATO DA: FABRIQUE PAR - FABRICADA POR - HERGESTELLT VON - MANUFACTURED BY DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) - ITALIA ATENCIÓN: se prohíbe quitar o alterar la matrícula TIPO/SERIE TYPE / SERIE- TIPO / SERIE - TYP / SERIE - TYPE / SERIES de identificación de la bomba, así...

  • Page 7: Descripción De La Bomba

    (pls refer to TECHNICAL CHARACTERISTICS, pg 9), it is IM centrifugal pumps are designed for a max working speed of necessary to safeguard the plant installing a protection 3000 revs/min., with direct drive motors assembled with having device stopping the pump and/or the following technicalmanufacturing characteristics: info@debem.it...
  • Page 8 - when immersed in excess of the maximum level been studied; the assessment of hazards associated with indicated; the interaction with other plant components is assigned - if not fixed by brackets and/or for mobile transfers; to the installation operator. www.debem.it...

  • Page 9: Características Técnicas

    18ºC con aspiración e impulsión libres. TECHNICAL FEATURES The performance data refers to standard executions. The NOMINAL FLOW and HEAD values refer to pumping of water at 18°C with open suction and delivery. G 1'' m G 1 1/2'' f info@debem.it...
  • Page 10 IM - B5, IM - 3001 Ø275 IM - B5, IM - 3001 Ø275 IM - B5, IM - 3001 Ø275 IM - B5, IM - 3001 The above data is purely indicative f = female thread m = male thread www.debem.it...
  • Page 11 DATOS TÉCNICOS Unidad de IM 80 IM 90 IM 95 IM 110 IM 120 IM 130 IM 140 IM 150 IM 155 IM 160 IM 180 this quali medida understa Aspiración pulgadas 1” 1/2 f 1” 1/2 f 2” m 2”...

  • Page 12: Modalidades De Garantía

    The warranty DOES NOT include any indirect damage, in - any damage cause by working in dry conditions and/or pres- particular lost production. Moreover, the warranty does not ence of air bubbles; www.debem.it...

  • Page 13: Prescripciones De Seguridad

    WARNING: every use of the pump not included in F – Wear appropriate individual protective devices before the use and maintenance invalidates all safety and any operation (mask, gloves, closed shoes, aprons, etc) warranty requirements. info@debem.it...
  • Page 14 - install a guard to prevent any contact with the transmission www.debem.it...
  • Page 15 If so, stop the pump’s operation immediately and eliminate the fault. WARNING: check that the outgoing fluid does not contain any air or gas. If so, stop the pump from operating immediately and correct the fault before starting again. info@debem.it...

  • Page 16: Transporte Y Colocación

    3 Fit the motor to the pump body and 6. Position the pump in a perfectly vertical position in the place of install filters of any type on the suction inlet. tighten the fixing nut. tighten the fixing nut. www.debem.it...
  • Page 17 C – the weight of the delivery pipe D – fit a level regulator device that can halt the motor when the must not burden the pump; C- il peso del tubo di mandata non deve gravare sulla pompa; info@debem.it...

  • Page 18: Conexión Del Circuito De Producto

    Do not attach the pump DIRECTLY with rigid metal pipes (on electrical motor strain. The circuit connection is now completed. plastic pumps) and/or pipes with tapered thread, as they can cause severe stress and/or vibrations and breakage of the www.debem.it TRANSPORT AND TRANSPORT AND...

  • Page 19: Conexión Eléctrica Del Motor Y Verificación De La Rotación

    2. Loosen the cable-fastener; fitted with an efficient ea with a tension either lower or motor connection, proceed as follows: info@debem.it fitted with an efficient earthing wire and with correctly dimen 3. Put the power cable in position, higher than the recommended one and with correctly dimensioned fuses.
  • Page 20 CONNECTION THREE-PHASE, ASYNCHRONOUS CONNECTION e delle www.debem.it on the respective contacts as MOTORE ASINCRONO TRIFASE diagram 7.1 Loosen the clamps nuts as in the MOTOR TRIANGULAR CONNEC. shown in the illustration.
  • Page 21 OWER FOR START-UP and arrange the bars according to 8.4 Loosen the motor terminal nuts IANGLE info@debem.it the desired type of power and start- angle start-up must be used for and arrange the bars according to igher than 4Kw (5,5HP) and/or...
  • Page 22 10 Fill the tank, respecting th NOTE: In order to invert the three- and MIN levels, so as to co www.debem.it phase motor rotation, you must flood the pump and open th 10 Fill the tank, respectin...
  • Page 23 Power connection and rotationdirection checks are now 15 Install a guard to contain and completed. convey the fluid to a tank in case of accidental breakdown of the pump. info@debem.it...

  • Page 24: Puesta En Servicio

    WARNING: never stop a working pump by closing • The sound pressure level of the A weighted emission, in the the delivery ball valve of the fluid circuit: THE PUMP working place, is less than 75 dB. MAY STALL AND/OR A FIRE MAY BE CAUSED BY www.debem.it...

  • Page 25: Plazos De Mantenimiento Ordinario

    100 hours every 1000 hours every 1500 hours A GREASE THE BEARING ● ● B PRODUCT CIRCUIT MAINTENANCE ● C INTERNAL CLEANING OF THE PUMP D REPLACEMENT OF STATIC SEALS ● ● E REPLACEMENT OF THE WEARING BUSHING info@debem.it...

  • Page 26: A - Engrase Del Cojinete

    B -discharge the product that was being pumped and close the on- off delivery valve; www.debem.it C -wear suitable protective equipment before starting work A1 Fill the grease cup using a grease dically (face mask, gloves, closed...

  • Page 27: B - Mantenimiento Del Circuito De Producto

    D. section the power supply to the leakage between the flange and the motor of the e flange and the motor of the pump to prevent casing. uncontrolled uncontrolled start-ups; info@debem.it WARNING: in case any leakage se any leakage...
  • Page 28 (mask, gloves, tie-up insta operation (mask, gloves, tie-up installation are shoes, aprons, etc.). appr www.debem.it shoes, aprons, etc.). appropriate lift B3.3 Proceed with disassembling and WARNING: To clean the pump, WARNING: To clean the pump, only use a clean cloth,...

  • Page 29: C - Limpieza Interna De La Bomba

    The impeller cle fissaggio del guscio. the impeller. damaged, replace with original C4 Remove any deposits found inside info@debem.it replacement is spare parts. the body of the pump, the internal is now feasible La pulizia e/o sostituzione della conduits and the area behind the...

  • Page 30: D - Sustitución De Las Juntas Estáticas

    E5 Withdraw the OR gaskets and the impeller. from the spindle flange: PRODUCT PROJECTION HAZARD E6 Verify the play of the shaft and the ceramic bushing in their housings. www.debem.it...
  • Page 31 E7.10 external bushing and remove it with eseguire un tiraggio uniforme con e, per evitarne il info@debem.it the help of extraction holes. una sequenza a croce. E7.9 Fit the front O-ring gasket and the nut and tighten it until the WARNNG: the internal bushing is La sostituzione della boccola è...

  • Page 32: Detección De Averías

    The following instructions are exclusively reserved to qualified and authorized maintenance operators. In case of malfunctio- please do not hesitate to contact DEBEM ASSI- ning and to restore working conditions, follow the instructions STANCE: our technicians will assist you in the hereafter to identify the malfunction.
  • Page 33 4.4a Open the pump, disassemble the wearing bushing and check its condition. 4.5 The bearings are worn 4.5a Open the pump, disassemble the motor and check the out. play of the bearings. 4.6 Incorrect installation. 4.6a Check the installation again with greater care. info@debem.it...

  • Page 34: Puesta Fuera De Servicio

    1 Desconectar la alimentación eléctrica del motor de la bom- accidentes o daños directos e indirectos. 2 Desmontar la bomba del lugar de instalación. www.debem.it...

  • Page 35: Piezas De Recambio

    Tipo de bomba Página Cantidad SPARE PARTS Hereafter are listed all spare parts for each IM pump model. If you require spare parts, please indicate the following information with your request: id number part Type of pump Page Quantity info@debem.it...
  • Page 36 IM 80-90-95-110-140-150-155-160-180 PP IM 80-90-95-110-140-150-155-160-180 IM 80-90-95-110-140-150-155-160-180 in PP in PP À Motor Tornillo Arandela Semijunta macho - f l Perno plano Tuerca de bloqueo Arandela Belleville Taco Semijunta hembra - f l Brida de bloqueo del cojinete Engrasador Tornillo...
  • Page 37 Casquillo de protección del eje Brida superior Tornillo Placa de anclaje Tornillo TE Columna Brida inferior Casquillo de desgaste Tornillo avellanado Guarnición Rotor Tornillo TE Tuerca de bloqueo Guarnición Guarnición Cuerpo de la bomba ° ° Tubo de impulsión Tuerca Cinta de Teflón info@debem.it...
  • Page 38 IM 80-90-95-110-140-150-155-160-180 PVDF IM 80-90-95-110-140-150-155-160-180 IM 80-90-95-110-140-150-155-160-180 in PVDF in PVDF À Motor Tornillo Arandela Semijunta macho Perno plano Tuerca de bloqueo Arandela Belleville Taco Semijunta hembra Brida de bloqueo del cojinete Engrasador Tornillo Arandela plana Separador Cojinete Linterna Tuerca con brida Anillo de retención...
  • Page 39 Casquillo de protección del eje Brida superior Tornillo Placa de anclaje Tornillo TE Columna Brida inferior Casquillo de desgaste Tornillo avellanado Guarnición Rotor Tornillo TE Tuerca de bloqueo Guarnición Guarnición Cuerpo de la bomba Tubo de impulsión Tuerca Cinta de Teflón info@debem.it...
  • Page 40 DISTRIBUIDORES/RESELLERS: CENTROS DE ASISTENCIA/ASSISTANCE CENTERS: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it...

This manual is also suitable for:

Im 90Im 95Im 110Im 120Im 130Im 140 ... Show all

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