Debem YaliTech BOXER 15 Instructions For Use And Maintenance Manual
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Debem YaliTech BOXER 15 Instructions For Use And Maintenance Manual

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BOXER - FOODBOXER
E
INSTRUCCIONES DE USO Y MANTENIMIENTO
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
COD. BOXER - 2016
INDUSTRIAL PUMPS - BOMBAS PARA LA INDUSTRIA
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
to 94/9/EG 8. b II stored
Dossier according
FDA
compliant
www.debem.it

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Summary of Contents for Debem YaliTech BOXER 15

  • Page 1 INDUSTRIAL PUMPS - BOMBAS PARA LA INDUSTRIA petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry BOXER - FOODBOXER Dossier according compliant to 94/9/EG 8. b II stored INSTRUCCIONES DE USO Y MANTENIMIENTO INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it COD. BOXER - 2016...
  • Page 2 Debem SRL 2016 Los derechos de traducción, reproducción y adap- tación total o parcial con cualquier medio están prohibidos en todos los países. Debem SRL 2016 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.

  • Page 3: Table Of Contents

    B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM info@debem.it...

  • Page 4: Carta De Entrega

    Any residual risk that may occur during these op- cause damage to health or injuries. erations is highlighted by special symbols embedded in the text. Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it...

  • Page 5: Identificación De La Bomba

    II 3/3 GD c IIB T135°C pump. This data will help ascertain whether the pump is suitable STANDARD for the product to be pumped. info@debem.it...
  • Page 6 The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it...

  • Page 7: Código De Identificación

    info@debem.it...

  • Page 8: Descripción De La Bomba

    TEMPERATURE FACTOR FLUID CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 95°C www.debem.it...
  • Page 9 ATENCIÓN: cualquier otro uso de la bomba Boxer que se aparte de lo anteriormente descrito e indica- do en el Capítulo “CARACTERÍSTICAS TÉCNICAS” se considera uso indebido, y la casa Debem lo prohíbe. utilizar bombas de la serie FOODBOXER conforme a las normativas FDA.

  • Page 10: Características Técnicas

    - the length and diameter of the suction pipe. B15 - MICROBOXER - MINIBOXER B50 - B80 - B81 - B100 - B150 B251 - B502 - B522 - B503 www.debem.it...
  • Page 11 BOXER B251 Inox/FOODBOXER 251 1 1/2” BOXER B502 plástico/ Plastic 2” BOXER 522 plástico/Plastic 2” BOXER B502 Inox/FOODBOXER 502 2” BOXER B502 Alu 2” 12,5 182,5 BOXER B503 plástico/ Plastic 3” BOXER 503 Alu 3” BOXER 503 Inox/FOODBOXER 503 3” info@debem.it...
  • Page 12 www.debem.it...

  • Page 13: Modalidades De Garantía

    Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence info@debem.it...

  • Page 14: Prescripciones De Seguridad

    - ascertain that the pump is full and if possible, that the level F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it...
  • Page 15 AND/OR DEATH. the pneumatic circuit if the diaphragms are broken is circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible info@debem.it...
  • Page 16 Therwise stop the pump chemical products. If the diaphragm should break, replace immediately. these elements completely if they have come into contact with the product. www.debem.it...

  • Page 17: Transporte Y Colocación

    Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. info@debem.it...
  • Page 18 - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case www.debem.it...

  • Page 19: Conexión Del Circuito De Producto

    (never smaller) servicing the pump. pumped and the pump’s construction materials must be used. For example: 3. In the event of a vertical delivery higher than 5 meters, we into the pump. info@debem.it...
  • Page 20 Also check that any excess PTFE tape and excessive 5. Secure the hoses using the relevant clamps. clamping pressure does not place stress on the manifold www.debem.it...
  • Page 21 Apart from the check valve that enables cutting off the pump powered progressively using a “progressive start-up” valve. if there is a fault, do not install any other components on the could compromise the pump suction performance and cause the premature breakage to the membrane. The pump must be info@debem.it...

  • Page 22: Conexión Neumática

    REMARK: to measure the actual air pressure, install a WARNING: do not remove RESET for any reason pressure gauge on the air connection of the pump and and/or do not con-nect the air supply to the RESET check the value while the pump is running. channel. www.debem.it...
  • Page 23 REMARK: to feed more than one pump with the same drops. air control device, please ask our engineers. NO OLIO NO OIL info@debem.it...
  • Page 24 PVDF, o los 65ºC en bombas clase T4 de polipropileno (PP). de la bomba, se debe instalar el dispositivo CUENTAGOLPES DEBEM, como se explica en el Capítulo PIEZAS DE RECAMBIO. 5. In the event that the pump stalls, whatever may have caused...

  • Page 25: Puesta En Servicio

    STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump info@debem.it...
  • Page 26 A. regulate the network air pressure MANUFACTURER’S CUSTOMER ASSISTANCE SERVICE FOR FURTHER DETAILS. B. c mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. www.debem.it...
  • Page 27 You must ascertain that the pump has been sized correctly. In case of doubt, please contact DEBEM. WARNING: ascertain that no anomalous noises occur during operation. If so, stop the pump im- mediately.

  • Page 28: Mantenimiento Del Circuito De Producto

    D. Shut-off air supply upstream; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equip- ment (face masks, gloves, closed shoes, etc.): DANGER OF BURNING AND EJECTION OF LIQUID UNDER PRESSURE. www.debem.it...

  • Page 29: A - Limpieza Y Sustitución De Las Bolas Y Sus Asientos

    A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing info@debem.it...

  • Page 30: B - Limpieza Y Sustitución De Las Membranas

    Fields tests carried out on thousands of pumps installed DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every www.debem.it...
  • Page 31 B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the previous sections. info@debem.it...

  • Page 32: Mantenimiento Del Circuito De Aire

    Before restarting the pump, ensure that no powder has entered the pneumatic distributor. REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out the above operations. 2. Disconnect the compressed air supply pipe from the pump. www.debem.it...

  • Page 33: A- Sustitución Del Intercambiador Microboxer

    Replacement of the pneumatic exchanger of a MICROBOX- WARNING To avoid incorrect reassembly and sub- and reconnect it as described in the previous sections. seguent malfunction of the pump the air exchang- info@debem.it...

  • Page 34: B-Sustitución Del Intercambiador Coaxial

    B6.1 For pumps with manual reset on the main casing, the air exchanger must be placed so that the reference bevel is turned towards the resetting duct. here. You can now reposition the pump and reconnect it as described in the previous sections. www.debem.it...

  • Page 35: Detección De Averías

    TROUBLESHOOTING The following instructions are intended excluvively for au- WARNING: For more serious problems, we strongly thorised skilled maintenance engineers. In event of abnormal oraccomend that you contact the DEBEM SERVICE sistance as quickly as possible. trobleshooting instructions. DEFECTO POSIBLE CAUSA SUGERENCIA 1 La bomba no se enciende.
  • Page 36 Controlar que todos los dispositivos ATENCIÓN: En un 90%, los casos de ahogo dependen de los enchufes rápidos. www.debem.it...

  • Page 37: Puesta Fuera De Servicio

    5 to 45°C, and a humidity level not above 90%. ing pumped. 5. If the pump was in disuse for a long period of time, circulate clean water through it for some minutes before restarting it to pump. avoid incrustations. info@debem.it...

  • Page 38: Desguace Y Demolición

    Al hacer el pedido de las piezas de recambio, se debe mencionar lo siguiente: Matrícula Pieza Tipo de bomba Página Cantidad SPARE PARTS Here is a list of spare parts for the BOXER PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity www.debem.it...

  • Page 39: Esquema De Montaje Kit Alimentación De Aire

    WARNING: the pump must be supplied with OIL- LESS, DRIED and FILTERED AIR. between 2 and 7 bar and carried out when the pump is running. 2. Assemble the on-off valve onto the pump. pump cock. Regulación del aire kit de regulación Air adjustment adjustment kit info@debem.it...

  • Page 40: Esquema De Montaje Kit Cuentagolpes

    1. Disassemble and remove the RESET. ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. www.debem.it...
  • Page 41 Anillo de parada Stop Ring Guarnic. asiento bola O-Ring Intercambiador neumático Pneumatic Exchanger Tornillo Screw Tapa descarga de aire Air Exhaust Cover Tuerca Bolt Tornillos para colector Manifold Screw Tornillo del cuerpo de la bomba Pump Casing Screw Arandela Flat Washer info@debem.it...
  • Page 42 Tapa descarga de aire Ait exhaust cover Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Bobina Shuttle Guarnic. tapa bobina Shuttle plug gasket Tapa bobina Shuttle plug Casquillo de accionamiento Control bushing www.debem.it...
  • Page 43 Tapa descarga de aire Ait exhaust cover Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Bobina Shuttle Guarnic. tapa bobina Shuttle plug gasket Tapa bobina Shuttle plug Casquillo de accionamiento Control bushing info@debem.it...
  • Page 44 Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Bobina Shuttle Guarnic. tapa bobina Shuttle plug gasket Tapa bobina Shuttle plug Casquillo de accionamiento Control bushing www.debem.it...
  • Page 45 Tapa descarga de aire Ait exhaust cover Tuerca con brida Flanged nud Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Arandela Washer O-ring O-ring Arandela Washer O-ring O-ring Tapa de polietileno Polyetylene cup info@debem.it...
  • Page 46 Tapa descarga de aire Air exhaust cover Tuerca con brida Flanged nud Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
  • Page 47 Air exhaust lid screw Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup info@debem.it...
  • Page 48 Air exhaust lid screw Separador Spacer Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Housing ump O-ring tapas colector silicona Collector O-ring Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
  • Page 49 Air exhaust lid screw Separador Spacer Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup info@debem.it...
  • Page 50 Air exhaust lid screw Separador Spacer Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
  • Page 51 Air exhaust lid screw Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Tapa de polietileno Polyetylene cup info@debem.it...
  • Page 52 Air exhaust lid screw Tapa descarga de aire Air exhaust cover Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Tapa de polietileno Polyetylene cup www.debem.it...
  • Page 53 Rejilla del silenciador Silencer screen Tuerca con brida Flanged nut Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Tapa de polietileno Polyetylene cup info@debem.it...
  • Page 54 Silencer screw Rejilla del silenciador Silencer screen Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Tapa de polietileno Polyetylene cup www.debem.it...
  • Page 55 Separador Spacer Rejilla del silenciador Silencer screen Tuerca con brida Flanged nut Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Tapa de polietileno Polyetylene cup info@debem.it...
  • Page 56 Spacer Rejilla del silenciador Silencer screen Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Tapa de polietileno Polyetylene cup www.debem.it...
  • Page 57 Tornillo silenciador Silencer screw Separador Spacer Rejilla del silenciador Silencer screen Tuerca Bolt Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arendela Washer Anillo separador Spacer ring Pata Feet Tornillo de la pata Feet-screw info@debem.it...
  • Page 58 Exchanger Separador Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Tuerca con brida para central Clavija www.debem.it...
  • Page 59 Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arendela Washer Tuerca con brida para central Clavija info@debem.it...
  • Page 60 Ball seat packing up Intercambiador Exchanger Separador Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Soporte support Tornillo Screw Tuerca con brida para central Clavija www.debem.it...
  • Page 61 Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arandela Belleville Belleville washer Tornillo Screw Tuerca con brida para central Clavija Adaptador etiqueta Adapter label info@debem.it...
  • Page 62 Exchanger Separador Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Guarnición tapa colector Manifold cap packing Tornillos para colector Manifold screw Arandela Washer Arandela Washer Tuerca con brida para central Clavija www.debem.it...
  • Page 63 Intercambiador Exchanger Separador Spacer Tuerca Bolt Tornillo central central screw Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arandela Belleville Belleville washer Clavija Tornillo Screw Adaptador etiqueta Adapter label info@debem.it...
  • Page 64 Tornillo del cuerpo de la bomba Pump casing screw Tornillos para colector Manifold screw Arandela Washer Arandela Washer Arandela Belleville Belleville washer Pata Feet Tornillo de la pata Feet-screw Tuerca Bolt Clavija Tornillo Screw Adaptador etiqueta Adapter label www.debem.it...
  • Page 65 CENTROS DE SERVICIO/ASSISTANCE CENTERS: SELLO DEL DISTRIBUIDOR/RESELLER STAMP: Yalitech Instruments Santiago de Chile, Río Refugio 9648, Parque de Negocios ENEA, Pudahuel. Via Del Bosco, 41 - Busto Arsizio (VA) ITALY www.yalitech.cl · ventas@yalitech.cl · (+56 2) 28988221 info@debem.it - www debem.it www.debem.it...

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