Debem BOXER Series Instructions For Use And Maintenance Manual
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Debem BOXER Series Instructions For Use And Maintenance Manual

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BOXER - FOODBOXER
TÜV NORD Italia
S.r.l.
P
INSTRUÇÕES DE USO E MANUTENÇÃO
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
COD. BOXER - 2016
INDUSTRIAL PUMPS - BOMBAS PAR A A INDÚSTRIA
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
to 94/9/EG 8. b II stored
Dossier according
FDA
compliant
www.debem.it

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Summary of Contents for Debem BOXER Series

  • Page 1 BOXER - FOODBOXER TÜV NORD Italia S.r.l. Dossier according compliant to 94/9/EG 8. b II stored INSTRUÇÕES DE USO E MANUTENÇÃO INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it COD. BOXER - 2016...
  • Page 2 Debem SRL 2016 Os direitos de tradução, reprodução e adaptação total ou parcial com qualquer meio são reservados e, portanto, estes procedimentos estão proibidas, em todos os países. Debem SRL 2016 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.

  • Page 3: Table Of Contents

    B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM info@debem.it...

  • Page 4: Carta No Ato Da Entrega

    Any residual risk that may occur during these op- cause damage to health or injuries. erations is highlighted by special symbols embedded in the text. Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it...

  • Page 5: Identificação Da Bomba

    II 3/3 GD c IIB T135°C Identification code * on the plate against the “TYPE” heading specifies the composition and the materials used to build the pump. This data will help ascertain whether the pump is suitable STANDARD for the product to be pumped. info@debem.it...
  • Page 6 The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it...

  • Page 7: Código De Identificação

    info@debem.it...

  • Page 8: Descrição Da Bomba

    TEMPERATURE FACTOR FLUID maximum allowed fluid processing temperature from being CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 95°C www.debem.it...
  • Page 9 ATENÇÃO: para fluidos alimentares que não neces- NICAS” será considerada imprópria e portanto proibida sitam de certificação específica, aconselhamos o pela empresa Debem. uso de bombas da série FOODBOXER, de acordo com as normas FDA. ATENÇÃO: face à inúmera variedade de produtos e ATENÇÃO: qualquer uso da bomba alheio às...

  • Page 10: Características Técnicas

    - the fluid’s viscosity and specific weight; - the length and diameter of the suction pipe. B15 - MICROBOXER - MINIBOXER B50 - B80 - B81 - B100 - B150 B251 - B502 - B522 - B503 www.debem.it...
  • Page 11 BOXER B251 Inox/FOODBOXER 251 1 1/2” BOXER B502 plástica/ Plastic 2” BOXER 522 Plástica/Plastic 2” BOXER B502 Inox/FOODBOXER 502 2” BOXER B502 Alu 2” 12,5 182,5 BOXER B503 plástica/ Plastic 3” BOXER 503 Alu 3” BOXER 503 Inox/FOODBOXER 503 3” info@debem.it...
  • Page 12 www.debem.it...

  • Page 13: Modalidades De Garantia

    Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence info@debem.it...

  • Page 14: Prescrições De Segurança

    F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it...
  • Page 15 WARNING: the pump must not be used with fluids circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible fluids. info@debem.it...
  • Page 16 WARNING: ascertain that the flid at the delivery materials that are not specifically resistant to side does not contain gas. Therwise stop the pump chemical products. If the diaphragm should break, replace immediately. these elements completely if they have come into contact with the product. www.debem.it...

  • Page 17: Transporte E Posicionamento

    Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. info@debem.it...
  • Page 18 - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case never more than www.debem.it...

  • Page 19: Ligação Do Circuito Produto

    Pump made from PP = PP fitting 3. In the event of a vertical delivery higher than 5 meters, we Stainless steel pump = stainless steel fitting. advise to use a check valve to prevent the fluid from returning into the pump. info@debem.it...
  • Page 20 Also check that any excess PTFE tape and excessive 5. Secure the hoses using the relevant clamps. clamping pressure does not place stress on the manifold www.debem.it...
  • Page 21 (couplings, elbows, valves, filters, etc.) which could compromise the pump suction performance and cause the premature breakage to the membrane. The pump must be info@debem.it...

  • Page 22: Ligação Pneumática

    REMARK: to measure the actual air pressure, install a WARNING: do not remove RESET for any reason pressure gauge on the air connection of the pump and and/or do not con-nect the air supply to the RESET check the value while the pump is running. channel. www.debem.it...
  • Page 23 REMARK: to feed more than one pump with the same air WARNING: Most snap-on fittings cause pressure control device, please ask our engineers. drops. NO OLIO NO OIL min 2 bar max 7 bar info@debem.it...
  • Page 24 6. If the number of pump cycles needs to be recorded or displayed, higher than 95°C in the case of class T4 metallic or PVDF install the DEBEM STROKE COUNTER as described in the chapter pumps or 65°C for T4 class PP (polypropylene) pumps.

  • Page 25: Colocação Em Serviço

    STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump info@debem.it...
  • Page 26 FOR FURTHER DETAILS. B. choke the air volume (flow rate) by means of the on-off valve mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. www.debem.it...
  • Page 27 A cavitação, além de ser um fenômeno danoso para a bomba, é perigoso em atmosfera potencialmente explosiva: é necessário controlar que a bomba tenha sido corretamente dimensionada e, em caso de dúvidas, entrar em contato com a DEBEM. ATENÇÃO: verificar que, durante o funcionamento, não sejam produzidos ruídos anômalos. Neste caso, interromper imediatamente o funcionamento da bomba.

  • Page 28: Manutenção Do Circuito Produto

    E. Wait for the pump to cool down for at least fifteen minutes; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equip- ment (face masks, gloves, closed shoes, etc.): DANGER OF BURNING AND EJECTION OF LIQUID UNDER PRESSURE. www.debem.it...

  • Page 29: A- Limpeza E Substituição Esferas E Alojamento Esferas

    A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing the fixing elements. info@debem.it...

  • Page 30: B - Limpeza E Substituição Das Membranas

    0 and with fluid at 18° C have shown DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every www.debem.it...
  • Page 31 Replacing the diaphragms finishes here. You can now B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the described earlier in reverse order. Tighten the fixing bolts evenly. previous sections. info@debem.it...

  • Page 32: Manutenção Circuito Ar

    REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out 1. Disconnect fluid intake and delivery hoses from pump. the above operations. 2. Disconnect the compressed air supply pipe from the pump. www.debem.it...

  • Page 33: A - Substituição Do Permutador Microboxer

    A substituição do permutador pneumático da MICROBOX- o distribuidor monoestável com uma peça de reposição original ER é assim terminada; será, portanto, possível reposicio- e mesmas características. nar a bomba e restabelecer todos os engates e ligações, como indicado nos capítulos anteriores. info@debem.it...

  • Page 34: B - Ssubstituição Do Permutador Coaxial

    Replacement of the coaxial pneumatic exchanger finishes towards the resetting duct. here. You can now reposition the pump and reconnect it as described in the previous sections. B6.1 www.debem.it...

  • Page 35: Busca Avarias

    BUSCA AVARIAS As indicações a seguir são reservadas unicamente a técnicos ATENÇÃO: para operações mais importantes, con- tatar o serviço de ASSISTÊNCIA DEBEM; nossos de manutenção qualificados e autorizados. Em caso de anomalia e para solucionar eventuais maus fun- técnicos lhes prestarão auxílio o quanto antes.
  • Page 36 à pressão de rede, controlar todos os engates do ar, es- pecialmente os de tipo rápido. Controlar que todos os disposi- tivos de controle ar tenham caudal suficiente. ATENÇÃO: Nos 90% dos casos, os bloqueios dependem dos engates rápidos. www.debem.it...

  • Page 37: Colocação Fora De Serviço

    5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. info@debem.it...

  • Page 38: Eliminação E Demolição

    No ato do pedido das peças de reposição, devem ser indicados os dados a seguir: Matrícula Detalhe Tipo bomba Página Quantidade SPARE PARTS Here is a list of spare parts for the BOXER PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity www.debem.it...

  • Page 39: Esquema De Montagem Conjunto Alimentação Ar

    1. Affix to the wall the supporting bracket and the filter assembly. 2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. Ajuste ar grupo ajuste ar Air adjustment adjustment kit info@debem.it...

  • Page 40: Esquema De Montagem Conjunto Conta-Ciclos

    ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. 3. Fit the pressure switch using a suitable fitting. www.debem.it...
  • Page 41 Anel de retenção Stop Ring Junta de ved. aloj. esfera O-Ring Permutador pneumático Pneumatic Exchanger Parafusos Screw Tampa descarga ar Air Exhaust Cover Porca Bolt Parafusos para coletor Manifold Screw Parafuso corpo bomba Pump Casing Screw Anilha Flat Washer info@debem.it...
  • Page 42 Ait exhaust lid screw Tampa descarga ar Ait exhaust cover Parafuso corpo bomba Pump casing screw Parafusos para coletor Manifold screw Anilha Washer Spola Shuttle Junta de vedação tampa spola Shuttle plug gasket Tampa spola Shuttle plug Casquilho de comando Control bushing www.debem.it...
  • Page 43 Ait exhaust lid screw Tampa descarga ar Ait exhaust cover Parafuso corpo bomba Pump casing screw Parafusos para coletor Manifold screw Anilha Washer Spola Shuttle Junta de vedação tampa spola Shuttle plug gasket Tampa spola Shuttle plug Casquilho de comando Control bushing info@debem.it...
  • Page 44 Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Spola Shuttle Junta de vedação tampa spola Shuttle plug gasket Tampa spola Shuttle plug Casquilho de comando Control bushing www.debem.it...
  • Page 45 Ait exhaust lid screw Tampa descarga ar Ait exhaust cover Porca com flange Flanged nud Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Anilha Washer O-ring O-ring Anilha Washer O-ring O-ring Tampa polietileno Polyetylene cup info@debem.it...
  • Page 46 Air exhaust lid screw Tampa descarga ar Air exhaust cover Porca com flange Flanged nud Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup www.debem.it...
  • Page 47 Parafuso tampa descarga ar Air exhaust lid screw Tampa descarga ar Air exhaust cover Porca Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup info@debem.it...
  • Page 48 Parafuso tampa descarga Air exhaust lid screw Arruela espaçadora Spacer Tampa descarga Air exhaust cover Porca Bolt Parafuso corpo bomba Housing ump O-ring tampas coletor silicone Collector O-ring Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup www.debem.it...
  • Page 49 Air exhaust lid screw Arruela espaçadora Spacer Tampa descarga ar Air exhaust cover Porca Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup info@debem.it...
  • Page 50 Air exhaust lid screw Arruela espaçadora Spacer Tampa descarga ar Air exhaust cover Porca Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup www.debem.it...
  • Page 51 Air exhaust lid screw Tampa descarga ar Air exhaust cover Porca Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Tampa polietileno Polyetylene cup info@debem.it...
  • Page 52 Parafuso tampa descarga ar Air exhaust lid screw Tampa descarga ar Air exhaust cover Porca Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup www.debem.it...
  • Page 53 Grade silenciador Silencer screen Porca com flange Flanged nut Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anel arruela espaçadora Spacer ring Tampa polietileno Polyetylene cup info@debem.it...
  • Page 54 Silencer screw Grade silenciador Silencer screen Porca com flange Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anel arruela espaçadora Spacer ring Tampa polietileno Polyetylene cup www.debem.it...
  • Page 55 Parafuso silenciador Silencer screw Distanziale Spacer Grade silenciador Silencer screen Porca com flange Flanged nut Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Tampa polietileno Polyetylene cup info@debem.it...
  • Page 56 Arruela espaçadora Spacer Grade silenciador Silencer screen Porca Bolt Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anel arruela espaçadora Spacer ring Tampa polietileno Polyetylene cup www.debem.it...
  • Page 57 Permutador pneumático Pneumatic exchanger Parafuso silenciador Silencer screw Arruela espaçadora Spacer Grade silenciador Silencer screen Porca Bolt Parafuso corpo bomba Pump casing screw Parafusos para coletor Manifold screw Anilha Washer Anel arruela espaçadora Spacer ring Pé Feet Parafuso pé Feet-screw info@debem.it...
  • Page 58 Porca Bolt Parafuso central central screw Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Porca com flange para central flanged nut for central Plugue www.debem.it...
  • Page 59 Parafuso central central screw Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Anilha Washer Porca com flange para central flanged nut for central Plugue info@debem.it...
  • Page 60 Ball seat packing up Permutador Exchanger Arruela espaçadora Spacer Porca Bolt Parafuso central central screw Parafuso corpo bomba Pump casing screw Parafusos para coletor Manifold screw Anilha Washer Apoio support Parafuso Screw Porca com flange para central flanged nut for central Plugue www.debem.it...
  • Page 61 Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Anilha belleville Belleville washer Parafuso Screw Porca com flange para central flanged nut for central Plugue Adaptador etiqueta Adapter label info@debem.it...
  • Page 62 Porca Bolt Parafuso central central screw Parafuso corpo bomba Pump casing screw Junta de vedação tampa coletor Manifold cap packing Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Porca com flange para central flanged nut for central Plugue www.debem.it...
  • Page 63 Ball seat packing up Permutador Exchanger Arruela espaçadora Spacer Porca Bolt Parafuso central central screw Parafuso corpo bomba Pump casing screw Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Anilha belleville Belleville washer Plugue Parafuso Screw Adaptador etiqueta Adapter label info@debem.it...
  • Page 64 Porca Bolt Parafuso central central screw Parafuso corpo bomba Pump casing screw Parafusos para coletor Manifold screw Anilha Washer Anilha Washer Anilha belleville Belleville washer Pé Feet Parafuso pé Feet-screw Porca Bolt Plugue Parafuso Screw Adaptador etiqueta Adapter label www.debem.it...
  • Page 65 info@debem.it...
  • Page 66 www.debem.it...
  • Page 67 info@debem.it...
  • Page 68 REVENDEDORES/RESELLERS: CENTROS DE ASSISTÊNCIA/ASSISTANCE CENTERS: CARIMBO REVENDEDOR/RESELLER STAMP: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it www.debem.it...

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