Related Manuals for Debem BOXER B50
Summary of Contents for Debem BOXER B50
- Page 1 Boxer 2011 BOXER - FOODBOXER Dossier according compliant to 94/9/EG 8. b II stored TÜV NORD Italia S.r.l. ISTRUZIONI PER L’USO E LA MANUTENZIONE INSTRUCTIONS FOR USE AND MAINTENANCE www.debem.it info@debem.it...
- Page 2 Debem SRL 2011 I diritti di traduzione riproduzione e adattamento totale o parziale con qualsiasi mezzo sono vietate in tutti i paesi. Debem SRL 2011 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.
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Page 3: Table Of Contents
B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING THE MICROBOXER EXCHANGER B - REPLACING THE COAXIAL EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER KIT WIRING DIAGRAM info@debem.it... -
Page 4: Lettera Alla Consegna
Any residual risk that may occur during these op- cause damage to health or injuries. erations is highlighted by special symbols embedded in the text. Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it... -
Page 5: Identificazione Pompa
FABBRICATO DA: in essa riportati. FABRIQUE PAR - FABRICADA POR - HERGESTELLT VON - MANUFACTURED BY DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) - ITALIA Il codice identificativo * che compare alla voce “TIPO” della TIPO/SERIE... - Page 6 The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it...
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Page 7: Codice Identificativo
info@debem.it... -
Page 8: Descrizione Pompa
TEMPERATURE FACTOR FLUID maximum allowed fluid processing temperature from being CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 80°C www.debem.it... - Page 9 Debem. mend to make use of pumps belonging to the In particular, it is FORBIDDEN to use Boxer pumps for : FOODBOXER series, according to FDA rules.
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Page 10: Caratteristiche Tecniche
- the fluid’s viscosity and specific weight; - the length and diameter of the suction pipe. BOXER - B50 - B80 - B81 - B100 - B150 MICROBOXER - MINIBOXER B251 - B502 - B503 www.debem.it... - Page 11 MICROBOXER Plastica/Plastic 1/2” MICROBOXER Alu 1/2” MICROBOXER Inox/FOODBOXER 30 1/2” MINIBOXER Plastica/ Plastic 1/2” MINIBOXER Inox/FOODBOXER 50 1/2” BOXER B50 Alu 1/2” BOXER B80 Inox/FOODBOXER 80 1” BOXER B81 Plastica/ Plastic 1” BOXER B81 Alu 1” BOXER B100 Plastica/ Plastic 1”...
- Page 12 www.debem.it...
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Page 13: Modalita' Di Garanzia
Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence info@debem.it... -
Page 14: Prescrizioni Di Sicurezza
F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; www.debem.it... - Page 15 WARNING: the pump must not be used with fluids circuit and being discharged into the environment. that are not compatible with its construction materials or in a place containing incompatible fluids. info@debem.it...
- Page 16 WARNING: ascertain that the flid at the delivery materials that are not specifically resistant to side does not contain gas. Therwise stop the pump chemical products. If the diaphragm should break, replace immediately. these elements completely if they have come into contact with the product. www.debem.it...
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Page 17: Trasporto E Posizionamento
Upon receipt, please check that the packing and the pump are weight shown on the plate. intact and have not been damaged. Then: 5. If the pump has been forwarded with drain silencer disas- 1. Depending on the size and weight, the material is forwarded sembled, mount the same. info@debem.it... - Page 18 - viscosity and specific weight of the fluid; poin-ting upwards. - suction diameter and length. Position the pump as close as possible to the point of 6. Position the pump correctly on the site chosen for installation, collection (within 2,5 m.) and in any case www.debem.it...
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Page 19: Allacciamento Del Circuito Prodotto
Pump made from PP = PP fitting 3. In the event of a vertical delivery higher than 5 meters, we Stainless steel pump = stainless steel fitting. advise to use a check valve to prevent the fluid from returning into the pump. info@debem.it... - Page 20 Connections using rigid pipes may or according to that indicated by the arrows. cause strong vibrations and break the manifolds. 4. Secure the hoses using the relevant clamps. Check if the connection tubes to the pump are clean inside www.debem.it...
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Page 21: Allacciamento Pneumatico
REMARK: to verify actual air pressure, you must install WARNING: do not remove RESET for any reason a pressure gauge immediately before the valve and test and/or do not con-nect the air supply to the RESET while pump is running. channel. info@debem.it... - Page 22 REMARK: to feed more than one pump with the same air WARNING: Most snap-on fittings cause pressure control device, please ask our engineers. drops. NO OLIO NO OIL min 2 bar max 7 bar www.debem.it...
- Page 23 6. If the number of pump cycles needs to be recorded or displayed, higher than 80°C in the case of class T4 metallic or ECTFE install the DEBEM STROKE COUNTER as described in the chapter pumps or 60°C for T4 class PP (polypropylene) pumps.
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Page 24: Messa In Servizio
STALL. At a pressure higher than the MAXIMUM threshold, yielding and 5. Open the three-way valve. leakages of the product under pressure may occur and/or the pump may break. 6. Check and regulate the network air pressure when the pump www.debem.it... - Page 25 FURTHER DETAILS. B. choke the air volume (flow rate) by means of the on-off valve mounted on the pump WARNING: If the pump has negative suction, reduce the speed of the pump using the ball valve on the sir supply. info@debem.it...
- Page 26 La cavitazione, oltre ad essere un fenomeno dannoso per la pompa è pericoloso in atmosfera potenzialmente esplosiva: occorre controllare che la pompa sia stata correttamente dimensionata ed in caso di dubbio contattare DEBEM. ATTENZIONE: verificare che durante il funzionamento non si verifichi rumorosità anomala. In tal caso bloc- care immediatamente la pompa.
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Page 27: Manutenzione Del Circuito Prodotto
E. Wait for the pump to cool down for at least fifteen minutes; F. Perform the necessary operations while wearing protection gloves and any other appropriate personal protection equip- ment (face masks, gloves, closed shoes, etc.): DANGER OF BURNING AND EJECTION OF LIQUID UNDER PRESSURE. info@debem.it... -
Page 28: A - Pulizia E Sostituzione Sfere E Sedi Sfere
A3. Check the condition of the gasket and, if necessary, replace with original spare parts of the same type. A1. disassemble the intake and delivery manifolds by removing the fixing elements. www.debem.it... -
Page 29: B - Pulizia E Sostituzione Delle Membrane
0 and with fluid at 18° C have shown DIAPHRAGM • that normal service like exceeds 100,000,000 (one hundred REPLACEMENT million) cycles. For safety reasons, in environments at To replace product diaphragms proceed as follows: risk of explosion, the diaphragms must be replaced every info@debem.it... - Page 30 Replacing the diaphragms finishes here. You can now B6. Reassemble the pump following the disassembly sequence reposition the pump and reconnect it as described in the described earlier in reverse order. Tighten the fixing bolts evenly. previous sections. www.debem.it...
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Page 31: Manutenzione Circuito Aria
REMARK: refer to the relevant spare parts table for the order of assembly and reassembly when carrying out 1. Disconnect fluid intake and delivery hoses from pump. the above operations. 2. Disconnect the compressed air supply pipe from the pump. info@debem.it... -
Page 32: A-Sostituzione Dello Scambiatore Microboxer
Replacement of the pneumatic exchanger of a MICROBOX- ER pump finishes here. You can now reposition the pump WARNING To avoid incorrect reassembly and sub- and reconnect it as described in the previous sections. seguent malfunction of the pump the air exchang- www.debem.it... -
Page 33: B-Sostituzione Dello Scambiatore Coassiale
Replacement of the coaxial pneumatic exchanger finishes towards the resetting duct. here. You can now reposition the pump and reconnect it as described in the previous sections. B6.1 info@debem.it... -
Page 34: Ricerca Guasti
WARNING: For more serious problems, we strongly thorised skilled maintenance engineers. In event of abnormal oraccomend that you contact the DEBEM SERVICE behaviour and in orer to fix faults, please refer to the following DEPARTMENT; our engineers will provide you as- sistance as quickly as possible. - Page 35 è troppo bassa rispetto alla pressio- ne di rete, control-lare tutti gli attacchi dell’aria, specialmente quelli ad innesto rapido. Controllare che tutti i dispositivi di controllo aria abbiano portata sufficiente. ATTENZIONE: Nel 90% i casi di stallo dipendono dagli innesti rapidi. info@debem.it...
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Page 36: Messa Fuori Servizio
5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. www.debem.it... -
Page 37: Smaltimento E Demolizione
Al momento dell’ordine dei pezzi di ricambio si deve menzionare quanto segue: Matricola Particolare Tipo pompa Pagina Quantità SPARE PARTS Here is a list of spare parts for the BOXER PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity info@debem.it... -
Page 38: Schema Di Montaggio Kit Alimentazione Aria
1. Affix to the wall the supporting bracket and the filter assembly. 2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. Regolazione aria kit regolazione Air adjustment adjustment kit www.debem.it... -
Page 39: Schema Di Montaggio Kit Contacolpi
ANTI-CLOCKWISE = less pressure 2. Insert the ball into the hole of the RESET channel; caulk the seat of the ball using a suitable punch. This completes assembly of the STROKE COUNTER KIT. 3. Fit the pressure switch using a suitable fitting. info@debem.it... - Page 40 Ait exhaust lid screw Coperchio scarico aria Ait exhaust cover Vite corpo pompa Pump casing screw Viti per collettore Manifold screw Rondella Washer Spola Shuttle Guarniz. tappo spola Shuttle plug gasket Tappo spola Shuttle plug Boccola comando Control bushing www.debem.it...
- Page 41 Ait exhaust lid screw Coperchio scarico aria Ait exhaust cover Vite corpo pompa Pump casing screw Viti per collettore Manifold screw Rondella Washer Spola Shuttle Guarniz. tappo spola Shuttle plug gasket Tappo spola Shuttle plug Boccola comando Control bushing info@debem.it...
- Page 42 Coperchio scarico aria Ait exhaust cover Vite corpo pompa Pump casing screw Guarnizione tappo collet. Manifold cap packing Viti per collettore Manifold screw Rondella Washer Spola Shuttle Guarniz. tappo spola Shuttle plug gasket Tappo spola Shuttle plug Boccola comando Control bushing www.debem.it...
- Page 43 Vite coper. scarico aria Ait exhaust lid screw Coperchio scarico aria Ait exhaust cover Dado flangiato Flanged nud Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Rondella Washer O-ring O-ring Rondella Washer O-ring O-ring Tappo polietilene Polyetylene cup info@debem.it...
- Page 44 Vite coper. scarico aria Air exhaust lid screw Coperchio scarico aria Air exhaust cover Dado flangiato Flanged nud Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti collettore Manifold screw Rondella Washer Valvola di riarmo Reset valve www.debem.it...
- Page 45 Vite coper. scarico aria Air exhaust lid screw Coperchio scarico aria Air exhaust cover Dado Bolt Vite corpo pompa Pump casing screw Viti per collettore Manifold screw Rondella Washer Valvola di riarmo Reset valve Guarnizione tappo collet. Manifold cap packing info@debem.it...
- Page 46 Vite coper. scarico Air exhaust lid screw Distanziale Spacer Coperchio scarico Air exhaust cover Dado Bolt Viti x corpo pompa Housing ump O-ring tappi coll. silic. Collector O-ring Viti per collettore Manifold screw Rondella Washer Valvola di riarmo Valve www.debem.it...
- Page 47 Vite coper. scarico aria Air exhaust lid screw Distanziale Spacer Coperchio scarico aria Air exhaust cover Dado Bolt Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti collettore Manifold screw Rondella Washer Valvola di riarmo Reset valve info@debem.it...
- Page 48 Vite coper. scarico aria Air exhaust lid screw Distanziale Spacer Coperchio scarico aria Air exhaust cover Dado Bolt Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti collettore Manifold screw Rondella Washer Valvola di riarmo Reset valve www.debem.it...
- Page 49 Vite coper. scarico aria Air exhaust lid screw Coperchio scarico aria Air exhaust cover Dado Bolt Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Rondella Washer Valvola riarmo Reset valve info@debem.it...
- Page 50 Vite coper. scarico aria Air exhaust lid screw Coperchio scarico aria Air exhaust cover Dado Bolt Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Valvola riarmo Reset valve www.debem.it...
- Page 51 Vite silenziatore Silencer screw Griglia silenziatore Silencer screen Dado flangiato Flanged nut Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Anello distanziale Spacer ring Valvola riarmo Reset valve info@debem.it...
- Page 52 Scambiatore Exchanger Vite silenziatore Silencer screw Griglia silenziatore Silencer screen Dado Bolt Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Anello distanziale Spacer ring Valvola riarmo Reset valve www.debem.it...
- Page 53 Scambiatore Exchanger Vite silenziatore Silencer screw Distanziale Spacer Griglia silenziatore Silencer screen Dado flangiato Flanged nut Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Valvola riarmo Reset valve info@debem.it...
- Page 54 Vite silenziatore Silencer screw Distanziale Spacer Griglia silenziatore Silencer screen Dado Bolt Vite corpo pompa Pump casing screw Guarniz tappo collett. Manifold cap packing Vite collettore Manifold screw Rondella Washer Anello distanziale Spacer ring Valvola di riarmo Reset valve www.debem.it...
- Page 55 Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Rondella Washer Dado flang. per centrale flanged nut for central Spina Prolunga attacco aria silencer extension Prolunga silenziatore air connec. extension info@debem.it...
- Page 56 Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Supporto support Vite Screw Dado flangiato x centrale flanged nut for central Spina Prolunga attacco aria silencer extension Prolunga silenziatore air connec. extension www.debem.it...
- Page 57 Viti per collettore Manifold screw Rosetta Washer Rosetta Washer Molla a tazza Belleville washer Vite Screw Dado flangiato x centrale flanged nut for central Spina Prolunga attacco aria silencer extension Prolunga silenziatore air connec. extension Adattatore etichetta Adapter label info@debem.it...
- Page 58 Vite corpo pompa Pump casing screw Guarniz. tappo collettore Manifold cap packing Viti per collettore Manifold screw Rondella Washer Rondella Washer Dado flang. per centrale flanged nut for central Spina Prolunga attacco aria silencer extension Prolunga silenziatore air connec. extension www.debem.it...
- Page 59 Ball seat packing up Scambiatore Exchanger Distanziale Spacer Dado Bolt Vite centrale central screw Vite corpo pompa Pump casing screw Viti per collettore Manifold screw Rosetta Washer Rosetta Washer Molla a tazza Belleville washer Spina Vite Screw Adattatore etichetta Adapter label info@debem.it...
- Page 60 Bolt Vite centrale central screw Vite corpo pompa Pump casing screw Viti per collettore Manifold screw Rosetta Washer Rosetta Washer Molla a tazza Belleville washer Piedino Feet Vite piedino Feet-screw Dado Bolt Spina Vite Screw Adattatore etichetta Adapter label www.debem.it...
- Page 61 info@debem.it...
- Page 62 www.debem.it...
- Page 63 info@debem.it...
- Page 64 RIVENDITORI/RESELLERS: CENTRI DI ASSISTENZA/ASSISTANCE CENTERS: TIMBRO RIVENDITORE/RESELLER STAMP: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it www.debem.it...
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