Debem CUBIC 15 Instructions For Use And Maintenance Manual
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Debem CUBIC 15 Instructions For Use And Maintenance Manual

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CUBIC / MIDGETBOX
CUBIC
MIDGETBOX
TÜV NORD Italia
S.r.l.
E
INSTRUCCIONES DE USO Y MANTENIMIENTO
GB
GB
INSTRUCTIONS FOR USE AND MAINTENANCE
CUBIC - 2013
INDUSTRIAL PUMPS - BOMBAS PARA LA INDUSTRIA
petrochemical, food, mechanical, environmental, printing, chemical, painting, galvanic, textile and ceramic, industry
MIDGETBOX
to 94/9/EG 8. b II stored
I
ISTRUZIONI PER L'USO E LA MANUTENZIONE
INSTRUCTIONS FOR USE AND MAINTENANCE
F
MODE D'EMPLOI
D
BEDIENUNGS-UND WARTUNGSANLEITUNG
E
MANUAL DE USO Y MANTENIMIENTO
I
CUBIC 15
GB
F
D
E
Dossier according
Dossier according
to 94/9/EG 8. b ii stored
MIDGETBOX
ISTRUZIONI PER
E LA MANUTENZ
INSTRUCTIONS F
AND MAINTENAN
M O D E D ' E M P L O
E T D ' E N T R E T I E
B E D I E N U N G S - U
WARTUNGSANL
MANUAL DE US
MANTENIMIENT
CUBIC 15
www.debem.it
COD. CUBICATEX/GD
02/11/2009
FDA
compliant
TÜV NORD Italia
S.r.l.
www.debem.it

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  • Page 1 CUBIC / MIDGETBOX COD. CUBICATEX/GD 02/11/2009 CUBIC ISTRUZIONI PER MIDGETBOX CUBIC 15 E LA MANUTENZ INSTRUCTIONS F AND MAINTENAN M O D E D ’ E M P L O E T D ’ E N T R E T I E...
  • Page 2 Debem SRL 2013 Los derechos de traducción, reproducción y adaptación total o parcial con cualquier medio están prohibidos en todos los países. Debem SRL 2013 All rights of total or partial translation, reproduction and adaptation by any means are reserved in all countries.

  • Page 3: Table Of Contents

    PRODUCT CIRCUIT MAINTENANCE A - CLEANING AND REPLACING BALLS AND BALL SEATS B - CLEANING AND REPLACING THE DIAPHRAGMS AIR CIRCUIT MAINTENANCE A - REPLACING PNEUMATIC EXCHANGER TROUBLESHOOTING DECOMMISSIONING DEMOLITION AND DISPOSAL SPARE PARTS AIR SUPPLY KIT ASSEMBLY LAYOUT STROKE COUNTER info@debem.it...

  • Page 4: Carta De Entrega

    Special symbols are also used to highlight and differentiate any particular information or suggestion concerning safety and correct use of the pumps. www.debem.it...

  • Page 5: Identificación De La Bomba

    (maschere facciali, guanti, scarpe chiuse, etc.): FABRIQUE PAR - FABRICADA POR - HERGESTELLT VON - MANUFACTURED BY DEBEM SRL - Via del bosco 41 - 21052 Busto Arsizio (VA) - ITALIA pericolo di eiezione di fluido in pressione e scottature.

  • Page 6: Marcado E Información General

    The technical sheet is deposited with TÜV NORD CERT persist for a short period (ZONE 2). Hanover. www.debem.it...

  • Page 7: Código De Identificación

    info@debem.it...

  • Page 8: Descripción De La Bomba

    TEMPERATURE FACTOR FLUID maximum allowed fluid processing temperature from being CLASS (only for ZONE 1) PROCESSING reached.The equipment’s maximum temperature has been TEMPERATURE determined with no powder deposits on the external and internal surfaces. 135°C 55°C 80°C www.debem.it...
  • Page 9 Capítulo “CARACTERÍSTICAS TÉCNICAS” ATENCIÓN: para fluidos alimentarios que no re- se considera uso indebido, y la casa Debem lo prohíbe. quieran una certificación específica, se aconseja utilizar bombas de la serie FOODCUBIC conforme En particular SE PROHÍBE el uso de la bomba Cubic para:...

  • Page 10: Características Técnicas

    égal à 1; le rendement et la durée des ,membranes de la onnées des performances se réfèrent aux exécutions stan- CUBIC 15 pompe dépendent des facteurs suivants: Les valeurs de «Débit MAX» se réfèrent au pompage d’eau - viscosité...
  • Page 11 MIDGETBOX PP Ø 3 CUBIC 15 PP 78,5 CUBIC 15 ECTFE 78,5 DATOS TÉCNICOS MIDGETBOX CUBIC 15 unidad de medida Acoplamientos aspiración/impulsión pulgadas G 1/4 G 3/8 pollici G 1/8 G 3/8” Acoplamiento de aire Capacidad de aspiración en seco (membrana PTFE) Presión de aire (MIN-MAX)

  • Page 12: Modalidades De Garantía

    Repair or replacement of faulty parts cover any obligation under this warranty. The warranty DOES NOT cover any indirect damage and in particular any normal consumable material such as diaphragms, ball seats, and others. The warranty does not cover parts damaged as a consequence www.debem.it...

  • Page 13: Prescripciones De Seguridad

    F. Wear suitable individual protection before any mainte- is above it by 0.5 m; nance or repair (goggles/face protection, gloves, closed - ascertain that the fluid treated does not contain or cannot shoes, aprons and others). contain large solids or solids of a dangerous shape; info@debem.it...
  • Page 14 DANGER OF FLUID ENTERING THE WARNING: the pump must not be used with fluids COMPRESSED AIR CIRCUIT AND BEING DISCHARGED that are not compatible with its construction INTO THE ENVIRONMENT. materials or in a place containing incompatible fluids. www.debem.it...
  • Page 15 WARNING: ascertain that the flid at the delivery chemical products. If the diaphragm should break, replace side does not contain gas. Therwise stop the pump these elements completely if they have come into contact immediately. with the product. info@debem.it...

  • Page 16: Transporte Y Colocación

    Upon receipt, please check that the packing and the pump are 3. If the pump has been forwarded with drain silencer disas- intact and have not been damaged. Then: sembled, mount the same. 1A. Depending on the size and weight, the material is forwarded www.debem.it...
  • Page 17 6 Mettre en place correctement la pompe ATTENTION: la pompe doit être mise influenciadas por los siguientes fact “OUT” = DESCARGA (arriba) info@debem.it sur le site d’installation, plus près que en place et bridée horizontalement - viscosidad y peso específico del flu “IN”...

  • Page 18: Conexión Del Circuito De Producto

    1. On the delivery and discharge manifold install a manual bombear fluidos inflamables, es de aspiración nunca debe ser infe- www.debem.it necesario instalar un cable adecuado rior al del empalme con la bomba, para la toma de tierra en el cuerpo de sino que debe ir aumentando oportuna- cada bomba: PELIGRO DE EXPLOSIÓN...
  • Page 19 à cet effet. surtout en aspiration. L’assemblage aux tuyaux rigides risque de provoquer de fortes vibrations et la rupture des collecteurs. info@debem.it Rohren kann zu starken Vibrationen und ACHTUNG: Für die Anschlussleitungen an die Pumpe SCHLÄUCHE MIT STAR- zum Bruch der Kollektoren führen.

  • Page 20: Conexión Neumática

    2 bars and not more than 7 bars. 2. Connect the supply hose from the net work to the pump circuit. 1. Install an on-off valve, a three-way valve and a check valve on the pneumatic circuit connection on board the pump according www.debem.it...
  • Page 21 ’s own charac- t snap-on fit- REMARK: to feed more than one ops. pump with the same air control de- info@debem.it vice, please ask our engineers. ssure of the com- ee a pressure of...
  • Page 22 4. Cubic 15 can be supplied complete with a stroke counting WARNING: For installation in Zone 1, should the 1, should the user think that the...

  • Page 23: Puesta En Servicio

    6. Check and regulate the network air pressure when the Auslassrohre für das Produkt korrekt din- angeschlossen sind (die Beschriftun- info@debem.it gen an der Pumpe kontrollieren) „IN“ = ANSAUGUNG (unten) UND „OUT“ = ZULAUF (oben).
  • Page 24 Funktio Flüssigkeit kann auf zwei Arten montier erfolgen: INFOR BITTE A. Druck an der Luftzufuhr vom Netz HERST einstellen. B. Das Luftvolumen (Austrag) durch das Ansau an der Pumpe montierte Kugel- Pumpe Absperrventil drosseln. Luftleit www.debem.it...
  • Page 25 DEBEM. You must ascertain that the pump has been sized correctly. In specialmente in case of doubt, please contact DEBEM. ATTENZIONE: verificare che durante diminuire la velo il funzionamento non si verifichi parzializzando i WARNING: ascertain that no anomalous noises rumorosità...

  • Page 26: Mantenimiento Del Circuito De Producto

    B Haga circular un fluido de lavado (máscaras protectoras BURNING AND EJECTION OF LIQUID UNDER PRESSURE. idóneo, no inflamable y después cara, guantes, calzado c descárguelo y cierre la válvula de lantales, etc.): PELIGRO D interceptación del producto. DAS DE FLUIDO BAJO PR www.debem.it...

  • Page 27: A - Limpieza Y Sustitución De Las Bolas Y Sus Asientos

    2. Desconecte el tubo de alimentación 4. Verifique y limpie periódicamente las A1. In the case of the Cubic 15 pump, disassemble intake and del aire comprimido de la bomba. CAUTION: check that there are no deposits of any superficies internas con un paño...

  • Page 28: B - Limpieza Y Sustitución De Las Membranas

    A1 Dans le cas de la pompe Cubic 15 dé- A1 Dans le cas de la pompe Cubic 15 dé- A2 Remove the seats and the balls and d ball monter les collecteurs d’aspiration...
  • Page 29 B1. Only in the case of Cubic 15 pump, Disassemble the intake B3. Disassemble the two pump casings by removing the fix- and delivery manifolds by removing the fixing elements.

  • Page 30: Mantenimiento Del Circuito De Aire

    4 Effectuer une vérification et un net- toyage périodique des surfaces inter- corre www.debem.it nes avec un chiffon humide. 1. Desconecte de la bomba los tubos de repue desm aspiración e impulsión del fluido.

  • Page 31: A- Sustitución Del Intercambiador

    B3 Disassemble the two pump casings by B1 Only in the case of Cubic 15 pump, dis- chimici. In caso di rottura delle membra- pulizia con un panno umido. removing the fixing screws.

  • Page 32: Detección De Averías

    WARNING: For more serious problems, we strongly thorised skilled maintenance engineers. In event of abnormal oraccomend that you contact the DEBEM SERVICE behaviour and in orer to fix faults, please refer to the following DEPARTMENT; our engineers will provide you as- trobleshooting instructions.
  • Page 33 Controlar que todos los dispositi- vos de control de aire tengan caudal suficiente. ATENCIÓN: En su 90%, los casos de ahogo dependen de los enchufes rápidos. info@debem.it...

  • Page 34: Puesta Fuera De Servicio

    5. If the pump was in disuse for a long period of time, circulate 2. Close the fluid intake and delivery valves mounted on the clean water through it for some minutes before restarting it to pump. avoid incrustations. www.debem.it...

  • Page 35: Desguace Y Demolición

    Al hacer el pedido de las piezas de recambio, se debe mencionar lo siguiente: Matrícula Pieza Tipo de bomba Página Cantidad SPARE PARTS Here is a list of spare parts for the CUBIC PUMPS. When ordering spare parts, you must mention the following items: Code Item Type of pump Page Quantity info@debem.it...

  • Page 36: Esquema De Montaje Kit Alimentación De Aire

    1. Affix to the wall the supporting bracket and the filter assembly. 2. Assemble the on-off valve onto the pump. The AIR SUPPLY KIT is finished here. 3. Mount the snap couplings on the filter assembly and on the pump cock. kit regulaciòn Regulaciòn de aire adjustment kit Air adjustment www.debem.it...

  • Page 37: Cuentagolpes

    ä Bola Ball l l a e l l Racores Fittings t t i ü l La instalación del dispositivo cuentagolpes debe realizarse en los talleres Debem The stoke counting device must be installed in Debem’s workshop info@debem.it...
  • Page 38 Internal diaphragm Membrana externa External diaphragm Anillo de parada Stop ring Guarn. válvulas asp/imp. Suction/deliv. valve pack. Guarnición del cuerpo de la bomba Pump casing packing 6+19 Intercambiador neumático Pneumatic exchanger Tornillo del cuerpo de la bomba Pump casing screw www.debem.it...
  • Page 39 CUBIC 15 CUBIC 15 POS. Cantidad DESCRIPCIÓN DESCRIPTION POS. Quantity Bloque central Central housing Adaptador de descarga de aire Air exhaust cover Cuerpo de la bomba Pump casing Conector imp. y asp. Deliv. and suct. manifold Colector descarga/alimentación Disharge/feed manifold...
  • Page 40 www.debem.it...
  • Page 41 info@debem.it...
  • Page 42 www.debem.it...
  • Page 43 info@debem.it...
  • Page 44 DISTRIBUIDORES/RESELLERS: CENTROS DE SERVICIO/ASSISTANCE CENTERS: SELLO DEL DISTRIBUIDOR/RESELLER STAMP: Via Del Bosco, 41 - Busto Arsizio (VA) ITALY Tel. +39/0331/074034 - fax +39/0331/074036 info@debem.it - www debem.it www.debem.it...

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