Wood-mizer PD200 Safety, Operation, Maintenance & Parts Manual
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Wood-mizer PD200 Safety, Operation, Maintenance & Parts Manual

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Pallet Dismantler
Safety, Operation,
Maintenance & Parts Manual
PD200 Conveyor
A1.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #2346

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Summary of Contents for Wood-mizer PD200

  • Page 1 Pallet Dismantler Safety, Operation, Maintenance & Parts Manual PD200 Conveyor A1.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #2346...
  • Page 2 For more information go to www.P65Warnings.ca.gov/wood. Active Patents assigned to Wood-Mizer, LLC Belzile, Luc. 2016. Portable saw mill with bed adjustments. US Patent US 9,352,480B, filed Sepember 11, 2012, and issued May 31, 2016.

  • Page 3: Table Of Contents

    Table of Contents Section-Page SECTION 3 INTRODUCTION About this manual...................3-1 Getting service..................3-2 Specifications ..................3-4 Warranty ....................3-5 SECTION 3 SAFETY Safety instructions ..................3-1 Owner’s Responsibility ............3-1 Safety symbols..................3-1 For models with engines.................3-4 Electrical Lockout Procedures..............3-6 SECTION 3 SETUP AND OPERATION Setup .......................3-1 Pre-Operation Check ................3-9 SECTION 4 MAINTENANCE...

  • Page 4: Introduction

    Only persons who have read and understood the entire operator's manual should operate the Wood-Mizer Pallet Dismantler Conveyor. The pallet dismantler conveyor is not intended for use by or around children. doc101620...

  • Page 5: Getting Service

    Getting service Getting service Wood-Mizer is committed to providing you with the latest technology, highest quality equipment, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.
  • Page 6 Brazilian Headquarters European Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 7: Specifications

    Specifications Specifications Machine Dimensions: Length: 10.5 ft (3.2 m), 11 ft, (3.35 m) 11.5 ft (3.50 m) Width: 5 ft (1.5 m), Height: 4 ft (1.2 m) Weight: 1,800 lbs (820 k) Material Handling: Standard (S) 60” (1.52 m) Wide (SW) 66”...

  • Page 8: Warranty

    Wood-Mizer Limited Product Warranty Wood-Mizer LLC (“Warrantor”), an Indiana corporation with its principal place of business at 8180 West Tenth Street, Indianapolis, IN 46214-2400 USA, warrants to the purchaser (“Purchaser”) that for the time periods specifically stated herein and subject to the terms,...
  • Page 9 Warranty misuse, negligence, alterations, damage due to overload, abnormal conditions, excessive operation, accident, or lack of performance of normal maintenance services. Several components which are used in the manufacture of the equipment but not manu- factured by Warrantor, such as cant hooks, power plants, laser sights, batteries, tires, and trailer axles have warranties provided by the original equipment manufacturer (written copies available upon request).
  • Page 10 Warranty resentation or other affirmation of fact by representatives of Warrantor, whether verbal or in writing, including photographs, brochures, samples, models, or other sales aids, shall constitute a warranty, or any other basis, for any legal action against Warrantor. There are no other representations, promises, agreements, covenants, warranties, guarantees, stip- ulations or conditions, expressed or implied, by Warrantor, except as expressly set forth herein.
  • Page 11 Warranty warranty cannot be amended, except in writing, which refers to this warranty that is signed by both Warrantor and Purchaser. Effective: January 1, 2018 © 2013 Wood-Mizer LLC – 8180 West 10 Street, Indianapolis, IN 46214 doc101620...

  • Page 12: Safety

    Safety instructions SECTION 3 Safety Safety instructions Owner’s Responsibility IMPORTANT! It is always the owner's responsibility to comply with all applicable safety instructions, as well as federal, state and local laws, rules and regulations regarding the ownership and oper- ation equipment. All owners should be thoroughly familiar with all applicable safety instructions and laws and comply with them fully while using or transporting the equipment.
  • Page 13 Safety symbols IMPORTANT! indicates vital information. NOTE: gives helpful information. OBSERVE SAFETY INSTRUCTIONS IMPORTANT! Keep children away from the area.  Read the entire operator's manual before operating the equip-  ment. Take notice of all safety warnings throughout this manual and those posted on the ...
  • Page 14 Safety symbols WARNING! Set up the equipment on solid, level ground. Failure to do so may result in death or serious injury. WARNING! Check that the tire pressures are between 50-55 psi. Failure to do so may result in death or serious injury. KEEP HANDS AWAY DANGER! Keep hands 12”...

  • Page 15: For Models With Engines

    For models with engines or damage to the equipment. Contact your local distributor, or call your Customer Service Representative to order more decals. IMPORTANT! If replacing a component that has a safety decal affixed to it, ensure the new component also has the safety decal affixed.
  • Page 16 For models with engines USE CAUTION WHEN WORKING WITH BATTERIES DANGER! Keep sparks, flames, burning cigarettes, or other igni- tion sources away from batteries at all times. Failure to do so will cause death or serious injury. DANGER! Always wear safety goggles and a face shield when working near batteries.

  • Page 17: Electrical Lockout Procedures

    Electrical Lockout Procedures EMERGENCY TREATMENT FOR CONTACT WITH BATTERY COMPONENTS (LEAD/SUL- per SDS (Safety Data Sheet): FURIC ACID) EYE CONTACT Sulfuric Acid and Lead: Flush eyes immediately with large amounts of water for at least 15 minutes while lifting lids. Seek immediate medical atten- tion if eyes have been exposed directly to acid.
  • Page 18 Electrical Lockout Procedures Maintenance hazards include: Table 2: Blade contact Missiles (thrown blades/wood chips) Pinch points Electrical Kickbacks Failure to lockout may result in: Table 3: Serious injury and death Crush Amputation Blindness Burn Puncture Shock Electrocution To control maintenance dangers: Lockout procedures must be followed (see OSHA regulation 1910.147).
  • Page 19 Electrical Lockout Procedures GENERAL The following simple lockout procedure is provided to assist owner/operators in develop- ing their procedures so they meet the requirements of OSHA regulation 1910.147. When the energy isolating devices are not lockable, tagout may be used, provided the owner/operator complies with the provisions of the standard which require additional training and more rigorous periodic inspections.
  • Page 20 Electrical Lockout Procedures 6. Stored or residual energy (such as that in capacitors, springs, elevated machine mem- bers, rotating flywheels, hydraulic systems, and air, gas, steam, or water pressure, etc.) must be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc.

  • Page 21: Setup And Operation

    Setup and Operation Setup SECTION 3 SETUP AND OPERATION Setup 1. Install the conveyor side panels to the flat channels as shown in figure 3-1. 2. Use the provided link plates, carriage bolts, and nylock nuts to connect the two sections. 3.
  • Page 22 Setup and Operation Setup 4. Install a short finned roller and all the hardware to the end of the conveyor assembly as shown in figure 3-2. See Figure 3-2. Flat Washer Split Lock Washer Hex Head Bolt Carriage Bolt Roller Hex Jam Nut Adjustment Block...
  • Page 23 Setup and Operation Setup 5. Install the two short finned rollers and two plain rollers to the other end of the conveyor assembly with the roller hardware as shown in figure shown in figure 3-3. See Figure 3-3. Incline Bolt Plate Carriage Bolts Hex Nut Carriage Bolts...
  • Page 24 Setup and Operation Setup NOTE: Incline conveyor section must be supported during assem- bly. 7. Install the assembled incline conveyor section to the upper leg frame as in figure 3-4. 8. Assemble the lower feet to the upper weldment in approximately the expected height of the finished incline.
  • Page 25 Setup and Operation Setup 9. Install the assembled incline section of the conveyor to the horizontal section as shown in figure 3-5. 10. Secure the sections in place with the provided carriage bolts and nylon lock hex head nuts. See Figure 3-5. DMC001-5 FIG.
  • Page 26 Setup and Operation Setup 11. Install the sprocket key to the roller shaft and mount the chain guard with the sprocket to the conveyor as shown in figure 3-5. DMC001-6 FIG. 3-5 doc101620 Setup and Operation...
  • Page 27 Setup and Operation Setup 12. Install the gearbox sprocket and the shaft key to the gearbox shaft. 13. Install the motor and gearbox to the conveyor and secure with the provided washers and hex head bolts as shown in figure 3-6. NOTE: Do not tighten the drive assembly mount bolts until the drive chain is installed and properly tensioned.
  • Page 28 Setup and Operation Setup 17. Install the drive cover to the framework. 18. Route the conveyor belt around the rollers as shown in figure 3-7. See Figure 3-7. Conveyor Belt ICS003 Gearbox/Motor Drive Conveyor Conveyor Belt FIG. 3-7 19. Use the belt tensioner bolts and jam nuts at the end of the conveyor assembly to align and tension the belt as necessary (See Section 4.2 for belt alignment).

  • Page 29: Pre-Operation Check

    Setup and Operation Pre-Operation Check Pre-Operation Check Prior to operating the conveyor; always perform these basic checks: 1. Make sure the conveyor has been properly set up. 2. Make sure the motor drive chain is tensioned properly. See Section 4.1 for more informa- tion.

  • Page 30: Maintenance

    Tensioning the Drive Chain SECTION 4 MAINTENANCE DANGER! Take proper protective measures against rotating shafts, pulleys, fans, etc.; stay a safe distance from rotating members so that loose clothing or long hair does not engage rotating members. Failure to do so will result in serious injury or death. WARNING! Wear proper safety equipment (eye, ear, hand, breathing, or foot) when performing service functions.

  • Page 31: Belt Alignment

    Belt Alignment See Figure 4-1. Conveyor Drive Motor Gearbox Gearbox Mounting Bolts (4) ICS0008 FIG. 4-1 CAUTION! Do not over-tension the conveyor drive chain. Damage to the gearbox will occur. 5. Retighten the gearbox mounting bolts. 6. Replace the drive cover to the drive chain housing. Belt Alignment DANGER! Turn off and disconnect power supply before performing...
  • Page 32 Belt Alignment 4. Turn the tensioner bolts to tension or loosen the conveyor belt. See Figure 4-2. Jam Nut Belt Tensioner Bolt ICS0006 FIG. 4-2 5. Tighten the jam nuts and start the drive motor to check if the conveyor belt still needs to be aligned.

  • Page 33: Check Belt Wear

    Check Belt Wear NOTE: You can also use the adjustment bolt securing one side of the drive roller to align the conveyor belt. To align the conveyor belt, loosen the jam nut and turn the adjustment bolt to align the belt as necessary. Make sure the belt remains centered on the drive roller while operating the conveyor.

  • Page 34: Checking The Rollers

    6000 Use 28 ounces (0.83L) of Mobil Glygoyle 460 oil to refill the gearbox. Change oil every time when performing maintenance that requires gearbox disassembly. Wood-Mizer offers replacement gear oil in 8 ounce (0.24L) bottles. Lubrication DANGER! Turn off and disconnect power supply before performing any service to the unit.

  • Page 35: Replacement Parts

    To Order Parts: From the continental U.S., call 1-800-525-8100 to order parts. Have your customer num- ber and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area for parts. Replacement Parts 10/16/20...

  • Page 36: Incline Conveyor, Drive Section

    Replacement Parts Incline Conveyor, Drive Section Incline Conveyor, Drive Section 12 13 5 6 7 28 29 DMC001-9 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Gear box, Leeson 10:1 016763 KEY, 1/4SQX1 5/8 042810 SPROCKET, 50BS20X1 SPL 003941 Chain, #50x28 3/4 054484...
  • Page 37 Replacement Parts Incline Conveyor, Drive Section Cover Weldment, PD Conveyor 110299 Roller Weldment, Long 101743 Belt, 15 3/4" x 553" Z-Top W/Gator Lace (Single Conveyor) 110325 Belt, 15 3/4" X 789" Z-top W/Gator Lace (Double Conveyor) 101812 Plate, Conveyor End 6" 110155 Plate, Conveyor Idler 101724...

  • Page 38: Incline Support Frame

    Replacement Parts Incline Support Frame Incline Support Frame DMC003-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Nut, 5/16-18 Nyl Lock F05010-58 Washer, 5/16 SAE Flat F05011-17 Bolt, 5/16-18x1 Carriage F05006-90 Leg Weldment, IC, Front 110163 Bolt, 3/8-16x1 Carriage, Zinc Gr 5 F05007-165 Foot Weldment, IC 110164...

  • Page 39: Lower End

    Replacement Parts Lower End Lower End 16 17 DMC003-2 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Bolt, 5/16-18 x 1” Carriage F05006-90 Plate, Conveyor Link 101726 Plate, Conveyor End 6" 110155 Nut, 5/16-18 Nylon Lock F05010-58 Washer, 5/16”...

  • Page 40: Conveyor Middle Section

    Replacement Parts Conveyor Middle Section Conveyor Middle Section 13 14 DMC003-3 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Plate, Conveyor Side Post-Transition 110154 Bolt, 5/16-18x1 Carriage F05006-90 Plate, Incline Bolt 102743 Washer, 5/16 SAE Flat F05011-17 Bolt, 5/16-18x1-1/4 HH FT Gr5 F05006-93 Bearing, 1 Flanged, VF2S 216...

  • Page 41: Double Conveyor Mid Sections

    Replacement Parts Double Conveyor Mid Sections Double Conveyor Mid Sections DMCD01-01 Two sections per Double Conveyor DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. Bolt, 5/16-18x1 Carriage F05006-90 Leg, Conveyor 101725 Plate, Conveyor Link 101726 Plate, Conveyor Side Left 110382 Channel, Flat Conveyor 101722...

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