hatch X-RAY FS04 Installation And Troubleshooting Manual

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Document Number

SMN-002381-0-20

Document Revision

Rev- A

Release Date

Publication Language

English

Hatch X-Ray pursues a policy of continual product development. Although

every effort is made to produce up-to-date product documentation, this

publication should not be regarded as an infallible guide to current

specifications. We reserve the right to make changes without prior notice.

Page 1 of 34

Table of Contents

Summary of Contents for hatch X-RAY FS04

Page 1 Release Date Publication Language English Hatch X-Ray pursues a policy of continual product development. Although every effort is made to produce up-to-date product documentation, this publication should not be regarded as an infallible guide to current specifications. We reserve the right to make changes without prior notice.
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Page 3: Scope Of This Manual
• The High Frequency Intraoral X-ray is hereafter referred to as HATCH X-RAY in this manual. Review and follow the guidelines included in both this manual and the User’s Manual supplied with the equipment to thoroughly become familiar with the installation as well as operating and safety procedures.
Page 4: Safety And Precautions
Installation of the HATCH X-RAY must be done only by an authorized service engineer. Consult the factory or dealer as necessary. • Make sure that the HATCH X-RAY is assembled and installed in compliance with all applicable laws and recommendations concerning electrical safety. •...
Page 5: High Voltage
High Voltage Dangerous voltages present. Caution: X-Ray X-Ray Source Assembly / Tube-head capable of generating X-Rays. This X-Ray unit may be dangerous to patient & operators unless safe exposure factors and operating instructions are observed. WEEE Symbol Indicates that the unit conforms with WEEE Directive 2002/96/EC and must be disposed of only at the appropriate facilities for recovery and recycling.
Page 6 3.1 HATCH X-RAY System Components Table 3-1 HATCH X-RAY System components Description Part No. Hatch X-Ray X-RAY, FS04,Wall Mount, 15” Extension arm 303-002381-0 Hatch X-Ray X-RAY, FS04,Wall Mount, 24” Extension arm 303-002382-0 Hatch X-Ray X-RAY, FS04,Wall Mount, 33” Extension arm...
Page 7: Pre-Installation Requirements
Pre-Installation Requirements 4.1 Tools and Consumable Material Given below is the consolidated list of the Service Tools & Consumables which are required for executing the procedure in this manual. Tools Hand-held Power Drill Long nose Pliers w/Cutter / Tweezers 5/32” or 4mm wood drill bit Jeweler's Screwdrivers (Phillips &...
Page 8: Electrical Power Requirements
Scissor Arm Support Load Requirements The HATCH X-RAY is designed to mount on either a single 4” x 4” wood stud or two 2” x 4” wood studs that are spaced 16-inch on center and drywall or equivalent wall finish.
Page 9 4.5 Wiring Length and Gauge Requirements Maximum length of wire and minimum gauge wire (AWG) from the power panel box to the Base Unit. When using Remote console configurations recommended cable length (for RJ45 (8P8C), RJ11 (6P4C) z and 3 wire) is 35' maximum. No crossover in any of the RJ45 and RJ11 connector cables used for remote console configuration (i.e,.1 to 1 connections).
Page 10 Included System Components • As shown by Figure 4 below, the major components and accessories included with a wall mounted Hatch X-Ray. Verify that all listed items were received for the unit. If any item is missing, take appropriate action to get the missing parts.
Page 11 Figure 7 and keep it separately. 5.2 Base Unit Mounting • HATCH X-RAY Wall mount Unit comes packed in Single stud mounting configuration. In order to convert the unit for Two stud installation configurations follow the procedure provided below. Page 11 of 34...
Page 12 Two Stud Mounting / 16” On Center Mounting 5.2.1 Install the HATCH X-RAY using the 16-inch on center mounting configuration method by following procedure below. • Locate the 2 wood studs (2“x4“ inch) to mount the base unit plate and mark template holes and drill 5/32” holes to depth of 3½...
Page 13 • Remove 1 screw (M3x6-Hex socket head cap) with plain washer used for locking the power board using 2.5mm Allen key as shown in Figure 17 and swing the power board assembly towards right. • Carefully lift the base unit and route the input power cable and communication cables (if remote console is used from the hole provided for wiring as shown in Figure 18 .
Page 14 5.2.3 Base Unit Mounting with Optional Wall Plate (Applicable only for Two Stud Mounting) Note: Optional wall plate can be used for ease of input cables routing if hole on the wall is not at the required location • Locate the 2 wood studs (2” x 4” studs) to mount the additional wall plate. •...
Page 15 • Secure the “base unit cover clamp” with 2 screws (M3x6 Hex socket head cap) with M3 plain washers using 2.5mm Allen key as shown in Figure 27. • Continue with the procedure “5.3 Procedure for Input wiring:” towards right. Procedure For Input Wiring (Direct Wiring) •...
Page 17 Connect back the RJ-25(6P6C) cable to the J4 connector and line & neutral wires coming from switch to the J5 • connector on the power board using screw driver as shown in Figure- 37. Remove the cable clamp(located near the input wiring hole) by removing 2 screws (M3x6 Hex socket head •...
Page 18 Figure 43 Scissor Arm Installation • Using a screwdriver remove the M3x6 Counter sunk screw securing the end cap to the Extension arm. Remove the end cap as shown in Figure 44. • Remove the 2 bottom caps of the Extension arm by removing the two M3x6 Counter sunk screws securing each cap on the Extension arm.
Page 19 Figure 48 Figure 47 • Connect the exposure switch cable to the J3 connector on the power board. Leave 3 coils and tie the exposure switch cable along with scissor-arm cables at the bottom cable mount using cable tie as shown in Figure 49. •...
Page 20 Secure the remote console plate on the stud by inserting the 2 no’s of 6.3 x 32mm Self Tap Wood Screw at the locations shown in Figure 55. Tighten using an 8 mm box spanner. • Connect the remote console communication cable as per the connections shown below in 5.9 HATCH X-RAY Console Configurations. •...
Page 21 5.10 HATCH X-RAY Console Configurations Page 21 of 34...
Page 22 Configuration 3 Configuration 3:- • RJ45 (8P8C) with double doorbell switch. • Can use two Consoles with Internal Exposure Switch and double doorbell switch. • On external console PCB-1, J1 & J3 are open, while J2 is shorted. • On external console PCB-2, J1 & J3 are open while J2 is shorted. •...
Page 23 Configuration 4:- Configuration- 4: • 3 wire with single doorbell switch. • On external console PCB, J1, J2 and J3 are open. • Can use Internal Console with Internal Exposure Switch and single doorbell switch. • Recommended specification for wires between base unit and external console is “Belden cable PVC 3X22 AWG(Part# Belden 88463) or equivalent”.
Page 24 Configuration- 5 Configuration- 5:- • 3 WIRE WITH DOUBLE DOORBELL SWITCH • Can use Internal Console with Internal Exposure Switch and double doorbell switch • On external console PCB-1, J1, J2 and J3 are open • On external console PCB-2,J1, J2 and J3 are open. •...
Page 25 Configuration 6 Configuration 6:- • RJ11 (6P4C) with single doorbell switch. • On external console PCB, J1, J2 and J3 are open. • Can use Internal Console with Internal Exposure Switch and single doorbell switch. Page 25 of 34...
Page 26 Configuration 7 Configuration- 7: • RJ11 (6P4C) with double doorbell switch. • Can use Internal Console with Internal Exposure Switch and double doorbell switch. • On external console PCB-1, J1, J2 and J3 are open. • On External console PCB-2, J1, J2 and J3 are open. •...
Page 27 5.11 Base Unit Cover Installations • Slide and install the side cap to the base unit cover as shown in Figure 56 for two stud mounting. Refer to Figure 57 for single stud mounting configurations. • Take the base unit cover along with console and connect the console cable to the J5 connector on the “Console extension PCB-Internal”...
Page 28: Other Tests
5.13 Other Tests • Ensure that the Extension-Arm rotation is 170 to190 degrees approximately from end to end of the Base Unit. • Make sure that the Tube head rotation about the axis is approximately 300 to 310 degrees. • Make that the L arm rotation angle is approximately 520 to 540 degrees.
Page 29 Step 1: • Keep vertical arm in vertical position and the horizontal arm in horizontal position as shown in the in Figure 65 (illustration 2). • The scissor arm should not droop from its position. If it droops, tighten the horizontal arm spring slotted nut using flat screwdriver through the spring adjustment window as shown in Figure 64.
Page 30: Console Interface
Console Interface Control Console as a Tool: • The control console of HATCH X-RAY stores information about the exposures delivered using it and the errors it encountered in the process. • Hence it may be used as a black box for evaluating the performance of the unit or track down certain faults.
Page 31 Occlusal / Molar / Canine key stuck HATCH X-RAY has been designed with safety features to protect the patient and operator in case of failure of an electrical component. The system automatically checks for errors and will report a malfunction by means of an error code on the Keypad Console display.
Page 32: Troubleshooting
CN008 kV regulation fault CN009 Filament open fault CN010 Filament limit fault CN011 CAN fault KB001 Key jam error Trouble Shooting Table 6-6 provides troubleshooting tips to help the user recover from an equipment fault condition. It lists observed problems as well as recommends the corrective actions. Table 6-6: Trouble Shooting Tips Observed Problem Recommended Action...
Page 33: Spare Parts List
HATCH X-RAY Main Power Switch HATCH X-RAY Control Board (FS04) HATCH X-RAY Base Unit Cover HATCH X-RAY Plastic Caps (Extension arm and scissor arm) HATCH X-RAY 24" Extension Arm/ FS04 HATCH X-RAY 15” Extension Arm/ FS04 HATCH X-RAY 33” Extension Arm/ FS04...
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This manual is also suitable for:

303-002381-0 303-002382-0 303-002383-0