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Related Manuals for Beckhoff AG1000
Summary of Contents for Beckhoff AG1000
- Page 1 Operation Manual | EN AG1000 Planetary gear unit 5/20/2021 | Version: 1.4...
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Page 3: Table Of Contents
Intended use ............................. 6 2 Guidelines and Standards ........................ 7 3 For your safety............................ 8 Staff qualification .......................... 8 Description of symbols ........................ 9 Instructions of the planetary gear unit AG1000-+PMxx .............. 10 4 Handling .............................. 12 Transport ............................ 12 Packaging ............................ 12 Storage ............................ 12 Maintenance / Cleaning ........................ 13 4.4.1... - Page 4 Table of content 11 Support and Service.......................... 25 Version: 1.4 AG1000...
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Page 5: Foreword
EP0851348, US6167425 with corresponding applications or registrations in various other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. -
Page 6: Documentation Issue Status
This documentation was originally written in German. All other languages are derived from the German original. Product features Only the product features specified in the current user documentation are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Version Comment Chapter update: Installing the planetary gear unit 7.2... -
Page 7: Guidelines And Standards
The gear units are not products under the terms of the EC Machinery Directive. Operation of the gear units in machines or systems is only permitted once the machine or system manufacturers has provided evi- dence of CE conformity of the complete machine or system. AG1000 Version: 1.4... -
Page 8: For Your Safety
Liability limitations All the components of the planetary gear units AG1000-+PMxx are supplied in certain hardware and software configurations appropriate for the conditions of the application. Unauthorized modifications to the hardware and/or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH &... -
Page 9: Description Of Symbols
This notice provides important information that will be of assistance in dealing with the product or software. There is no immediate danger to product, people or environment. UL note! This symbol indicates important information regarding UL certification. AG1000 Version: 1.4... -
Page 10: Instructions Of The Planetary Gear Unit Ag1000-+Pmxx
The gear units of the AG1000 series are not designed for stand-alone operation and are always installed in a machine or system. After installation the additional documentation and safety instructions provided by the machine manufacturer must be read and followed. - Page 11 • Follow the safety instructions of the lubricant manufacturer. CAUTION Solvents and lubricants can cause skin irritations. • Avoid direct skin contact. NOTE Solvents and lubricants can pollute soil and water. • Cleaning solvents and lubricants must be used and disposed of properly. AG1000 Version: 1.4...
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Page 12: Handling
Storage temperatures of up to 85 °C are permitted for a maximum of 2 weeks. However, please note that even short-term storage at such temperatures will result in premature ageing of the seals. Therefore, please check the seals before commissioning the gear unit. Version: 1.4 AG1000... -
Page 13: Maintenance / Cleaning
◦ In the installation position, check that no foreign media (e.g. oil) accumulate on the drive and output shaft. 4.4.2 Commissioning after maintenance • Clean the gear unit externally. • Attach all safety devices. • Perform a test run before releasing the gear unit again for operation. AG1000 Version: 1.4... -
Page 14: Notes On The Lubricant Used
In accordance with the WEEE 2012/96/EG Directives we take old devices and accessories back for professional disposal, provided the transport costs are taken over by the sender. Send the devices with the note “For disposal” to: Beckhoff Automation GmbH & Co. KG Huelshorstweg 20 D-33415 Verl Version: 1.4... -
Page 15: Product Overview
Scope of delivery AG1000 • Check the completeness of the delivery against the delivery note. • Missing parts or damage should be reported immediately in writing to the carrier, the insurance company and / or Beckhoff Automation. Type plate AG1000 Gear type... -
Page 16: Technical Description
Technical description Gear unit configuration The devices of the AG1000-PMxxxx series are planetary gear units. They can be used in any installation position. The gears are lubricated lifetime and have an unbalance can Pinion. Furthermore, they are firmly connected to the output shaft. Input and output are coaxial. The shafts rotate in the same direction. The planetary gears are characterized by high efficiency. -
Page 17: Mechanical Installation
◦ all surfaces in contact with adjacent components ◦ Centering ◦ the motor shaft ◦ the internal diameter of the socket ◦ the spacer sleeve inside and outside • In addition, check the contact surfaces for damage and foreign particles. AG1000 Version: 1.4... -
Page 18: Installing The Planetary Gear Unit
Installing the planetary gear unit For installation of the planetary gear at the stepper motor please note the following: • The planetary gear of the AG1000-xxxx series are supplied with a separate adapter shaft and integrated sun wheel. • Slide the adapter shaft onto the stepper motor shaft up to the end stop and secure it with a heat resistant, industrial adhesive (e.g. -
Page 19: Technical Data Of The Planetary Gear Units
Technical data of the planetary gear units Beckhoff offers planetary gears for stepper motors in order to increase the torque or to improve the mass inertia ratio. Stepper motors whose flanges have dimensions of 56 mm or above can be fitted with low-play planetary gears. -
Page 20: Dimensional Drawing Pm052
Ztr. DIN 332 - D M4 at motor flange PM081 8.2.1 Dimensional drawing PM081 102.1 ±0.6 ±0.7 Father key DIN 6885 _ A 6x6x28 M6x10 M5x12 Ztr. DIN 332 - D M6 69,6 +0.15 Installation dimension 13.5 -0.25 at motor flange Version: 1.4 AG1000... -
Page 21: Commissioning
• Motor rated torque / motor peak torque: 1 Nm / 5 Nm • Gear rated torque / gear peak torque: 15 Nm / 24 Nm • Gear ratio: i = 10 • The motor rated torque is not limited. The motor peak torque is limited to 2,4 Nm. AG1000 Version: 1.4... -
Page 22: Guide For Commissioning The Gear Units
• During the installation and commissioning look out for chips or similar contaminants that may penetrate into the gear unit. Keep the work area clean and protect the gear unit from foreign objects. Penetration of dirt reduces the service life of the gear unit. Version: 1.4 AG1000... -
Page 23: Troubleshooting
Gear tooth damage Toothed belt tension too high Lubricant loss Lubricant quantity too high Wipe off the leaking lubricant and continue to monitor the gear unit. Lubricant discharge should stop after a short time. Leaks Contact our service department. AG1000 Version: 1.4... -
Page 24: Decommissioning
Decommissioning Decommissioning CAUTION Damage to persons and devices • Read up on the general and special safety instructions before starting the work. Version: 1.4 AG1000... - Page 25 Beckhoff's branch offices and representatives Please contact your Beckhoff branch office or representative for local support and service on Beckhoff products! The addresses of Beckhoff's branch offices and representatives round the world can be found on her internet pages: http://www.beckhoff.com You will also find further documentation for Beckhoff components there.
- Page 27 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...