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Related Manuals for Beckhoff AA3000
Summary of Contents for Beckhoff AA3000
- Page 1 Operating instructions | EN AA3000 Electric cylinders 1/17/2022 | Version 1.0...
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Page 3: Table Of Contents
Disclaimer ................................. 5 Version numbers............................... 7 Staff qualification............................... 8 Safety and instruction ............................. 10 Explanation of symbols ........................... 10 Beckhoff Services ............................ 12 For your safety.............................. 13 Safety pictograms ............................ 13 General safety instructions .......................... 14 Product overview............................... 16 Name plate.............................. 17 Type key ................................. - Page 4 Pneumatic cylinder............................ 56 Fault correction.............................. 57 Decommissioning.............................. 61 Disassembly.............................. 61 Disposal ................................ 62 Guidelines and Standards .......................... 63 Standards................................ 63 Guidelines ............................... 63 Test centers .............................. 63 EU conformity .............................. 64 CCC conformity............................... 64 Index ................................... 65 ─── AA3000 Version: 1.0...
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Page 5: Documentation Notes
Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the documentation at any time and without notice. No claims for the modification of products that have already been supplied may be made on the basis of the data, dia- grams, and descriptions in this documentation. - Page 6 • Use of untrained personnel • Use of unauthorized spare parts Copyright © Beckhoff Automation GmbH & Co. KG, Germany 1.1.4 The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited.
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Page 7: Version Numbers
German original. Product features The valid product features are always those specified in the current documentation. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not au- thoritative. Version: 1.0 AA3000... -
Page 8: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AA3000 Version: 1.0... - Page 9 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 1.0 AA3000 ───...
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Page 10: Safety And Instruction
1.5.1 DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. ─── AA3000 Version: 1.0... - Page 11 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. Version: 1.0 AA3000 ───...
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Page 12: Beckhoff Services
Beckhoff and its international partner companies offer comprehen- sive support and service. Support The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. The employees support 1.6.1 you in the programming and commissioning of complex automation systems. -
Page 13: For Your Safety
Safety pictograms Beckhoff products feature safety pictograms, either on stickers or printed, which vary depending on the product. They serve to protect people and to prevent damage to the products. Safety pictograms must not be removed and must be legible for the user. -
Page 14: General Safety Instructions
Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Use the original packaging only When shipping, transporting, storing and packing, use the original packaging or conductive materials. ─── AA3000 Version: 1.0... - Page 15 Secure the machine or plant against being in- advertently started up. Observe the chapter: "Decommissioning" No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Therefore, avoid direct skin contact. Version: 1.0 AA3000 ───...
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Page 16: Product Overview
Product overview Item number Explanation Motor shaft Bleeding Screw lubrication Power / feedback connection Housing 4x mounting holes front and rear ─── AA3000 Version: 1.0... -
Page 17: Name Plate
Continuous force Nominal velocity Standstill current Nominal voltage Nominal output Insulation class Protection class Safety Integrity Level Beckhoff Traceability Number; BTN Data-Matrix Code Additional information standard CE conformity Disposal according to WEEE directive Country of manufacture Version: 1.0 AA3000 ───... -
Page 18: Type Key
1 = 24 V holding brake Versions 0 = standard 1 = special variant Not defined Compatibility Information on compatibility with ISO 15552; pneumatic cylinders 3.2.1 Beckhoff flange size Standard cylinder sizes [mm] Ø 40 Ø 63 Ø 100 ─── AA3000 Version: 1.0... -
Page 19: Product Characteristics
A thermal contact LPTC-600 is installed to monitor and measure the winding temperature and to protect the motor against overheating. This can be read out by the user. Temperature warning and switch-off: • Motor warning temperature at 120 °C • Motor switch-off temperature at 140 °C Version: 1.0 AA3000 ───... - Page 20 • mechanical safeguards or interlocks • attachment of a balancing weight Permanent magnet holding brakes alone are not approved for the protection of persons. In consideration of ISO 13849-1 and 13849-2, additional precautions must be taken for personal protec- tion. ─── AA3000 Version: 1.0...
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Page 21: Ordering Options
Holding brake 3.4.2 3.4.2 A holding brake blocks the rotor in the de-energized state. The hold- ing brake increases the motor length and the rotor moment of iner- tia. The holding brake cannot be retrofitted. Version: 1.0 AA3000 ───... -
Page 22: Intended Use
Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. 3.5.1 Beckhoff electric cylinders from the AA3300 series are not suitable for use in the following areas: • ATEX zones without suitable housing •... -
Page 23: Technical Data
Definitions Characteristic torque and speed curves Detailed information on characteristic curves can be found under: Beckhoff motor curves All data, with the exception of the voltage constant, are based on 40 °C ambient temperature and 100 K overtemperature of the wind- ing. The data can have a tolerance of +/- 10 %. - Page 24 Heat input Q [W] Proportion of the maximum power loss that is dissipated via the con- nection surface. Temperature flange surface u [°C] Maximum temperature of the flange surface when heat input Q is applied. ─── AA3000 Version: 1.0...
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Page 25: Data For Operation And Environment
Technical data Data for operation and Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- environment ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. - Page 26 Specifications for intended use Cooling Convection Insulation material class F according to IEC 60085, UL1446 class F Degree of protection IP50 Optional: IP 54 Feedback system Multi-turn absolute encoder OCT Approvals See chapter: Directives and standards ─── AA3000 Version: 1.0...
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Page 27: Aa3023
Holding torque [Nm] Holding force [N] 1508 1508 Technical data AA3023 Flange ISO 15552 Degree of protection IP 50 IP 54; when using a pneumatic fitting and compressed air hose Paint finishes Properties Acrylic powder-coated Anthracite gray; RAL7016 Version: 1.0 AA3000 ───... - Page 28 Technical data Dimensional drawing • All figures in millimeters 4.3.1 ─── AA3000 Version: 1.0...
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Page 29: Aa3033
Holding force [N] 4021 4021 2011 2011 Technical data AA3033 Flange ISO 15552 Degree of protection IP 50 IP 54; when using a pneumatic fitting and compressed air hose Paint finishes Properties Acrylic powder-coated Anthracite gray; RAL7016 Version: 1.0 AA3000 ───... - Page 30 Technical data Dimensional drawing • All figures in millimeters 4.4.1 ─── AA3000 Version: 1.0...
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Page 31: Aa3053
Holding force [N] 17593 8796 8796 4398 4398 Technical data AA3053 Flange ISO 15552 Degree of protection IP 50 IP 54; when using a pneumatic fitting and compressed air hose Paint finishes Properties Acrylic powder-coated Anthracite gray; RAL7016 Version: 1.0 AA3000 ───... - Page 32 Technical data Dimensional drawing • All figures in millimeters 4.5.1 ─── AA3000 Version: 1.0...
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Page 33: Flange Formats
Technical data Flange formats Term Flange format [mm] F2; 58 F3; 75 F5; 110 Standard cylinder size; ISO 15552 Ø 40 Ø 63 Ø 100 [mm] Overall length [mm] Stroke [mm] Version: 1.0 AA3000 ───... -
Page 34: Scope Of Supply
+65°C These are the permitted maximum and minimum temperatures at which the device may be stored and transported. -25°C This is the correct position for the packaging. Protect the packaging against wetness. The contents are fragile. ─── AA3000 Version: 1.0... -
Page 35: Transport And Storage
• Use of the vendor's original packaging The table shows the maximum stacking height at which you may store and transport the electric cylinders on a pallet in the original packaging: Electric cylinder type Stacking height [pieces] AA3023 AA3033 AA3053 Version: 1.0 AA3000 ───... -
Page 36: Transport
► Screw the eyebolt [1] on the front of the motor into one of the holes ► Screw the eyebolt [2] on the rear of the motor into one of the holes ► Attach suitable lifting equipment to eyebolts ► Lift electric cylinder with suitable lifting gear ─── AA3000 Version: 1.0... -
Page 37: Long-Term Storage
Adhere to the conditions specified in the chapter: "Transport and storage", [Page 35]. The electric cylinders are protected against chemical and aggres- sive substances through the classes 1C2, chemical substances and 1B2, biological conditions. Ensure the storage space is vibration-free. Version: 1.0 AA3000 ───... -
Page 38: Technical Description
Ingress and leakage of liquids may damage the electric cylinder. The standard installation position of the electric cylinders is the de- sign IM B5 and IM V1 according to DIN 60034-7. ─── AA3000 Version: 1.0... -
Page 39: Feedback
The table below provides information about system accuracies and resolutions of the electric cylinder feedback systems: Feedback Resolution System accuracy Comment OCT, multi-turn 24-bit ± 25 angular seconds ~ 0.0069° SIL 2 From firmware v2.10 Version: 1.0 AA3000 ───... -
Page 40: Protection Equipment
0.57 1152 1194 1235 ± 6.17 0.55 1216 1262 1309 ± 6.63 0.54 1282 1334 1385 ± 7.10 0.53 1350 1407 1463 ± 7.59 0.52 1420 1482 1544 ± 8.10 0.51 1492 1560 1628 ± 8.62 ─── AA3000 Version: 1.0... -
Page 41: Spindle End
This prevents radial forces from being transmitted and allows you to compensate for misalignment. Preferred backlash-free coupling elements • Quick coupling with radial misalignment compensation • Flexo coupling for the transmission of axial forces Version: 1.0 AA3000 ───... -
Page 42: Mechanical Installation
Quality of the cheese-head screw DIN EN ISO 4762 = 8.8 Electric cylinder Screw size Screw depth [mm] Tightening torque [Nm] A side B side AA3023 AA3033 AA3053 ─── AA3000 Version: 1.0... -
Page 43: Output Elements
Ensure adequate grounding via the protective conductor The thermal connection of the electric cylinder determines the power loss. Ensure adequate grounding via the protective conductor or the electric cylinder. Version: 1.0 AA3000 ───... -
Page 44: Electrical Installation
Beckhoff supplies prefabricated power and feedback cables. Mating connectors are not included in the scope of supply. For the selection of the necessary cables, refer to the Beckhoff documentation for the connecting cables [+]. In the documentation you will find a complete overview of the available cables and information on the technical data. - Page 45 • Wiring in accordance with applicable regulations and standards • Pre-assembled and shielded Beckhoff cables Beckhoff offers pre-assembled cables for faster and flawless instal- lation of the electric cylinders. These cables are tested with regard to the material used, shielding and connection type. Faultless func- tion and compliance with technical standards are guaranteed.
- Page 46 Electrical installation Choice of cable Beckhoff motor lines and feedback lines differ from one another in the method of laying, the type of connection and the core cross-sec- tion. The table below shows the assignment of the different Beckhoff cables to the matching servomotors and servo drives.
- Page 47 ► Make sure that the marking arrows face each other ► Turn the union nut [3] clockwise ► Make sure that all markings and the lettering "open" [4] are aligned The speedtec connector is then fixed properly. Version: 1.0 AA3000 ───...
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Page 48: Connector Assignment
Electrical installation Connector assignment Beckhoff offers various power connectors and feedback connectors. All connectors are IP65 rated. A protective conductor connection ac- cording to VDE 0627 is provided on the housing. OneCableTechnology The following tables show the plug assignment on the side of the electric cylinder: 9.2.1... -
Page 49: Commissioning
• Observe information for environment and operation • Check protective measures against moving and live parts Configuration Beckhoff recommends the use of servo drives and electric cylinders from Beckhoff in combinations, and configuration in the Beckhoff TwinCAT DriveManager. Carry out the instructions in the operating manual for servo drives: •... -
Page 50: Prerequisites During Operation
Place the machine or plant in a safe state Make sure that the electric cylinder comes to a complete stop. When the holding brake [+] is released, the spindle moves with- out remanent torque. Rotating components can lead to serious injuries. ─── AA3000 Version: 1.0... -
Page 51: Maintenance And Cleaning
In the case of vertical installation, 11.1.1 ensure that there is no cleaning agent on the cylinder opening. Not applicable Cleaning agents Chemical formula 11.1.2 Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid Version: 1.0 AA3000 ───... -
Page 52: Intervals
Check for running noises As the volume increases: Check electric cylinder for increased phase current and winding temperature Do not continue to operate electric cylinder Contact Beckhoff Service Ball bearing and ball 10 million cycles Check for running noises screw... - Page 53 360° 5 mm AA3053-44 180° 5 mm AA3053-64 180° 10 mm ► Lubricate lubrication point [3] using a grease gun ► Wipe housing dry and remove excess grease ► Replace screw with washer [4] and tighten. Tightening torque 5 Nm Version: 1.0 AA3000 ───...
- Page 54 All bearings are lubricated for life at the factory. Refer to the table for detailed information on lubrication. Grease = Klüberlub BE 71-501 Electric cylinder Interval cycles Lubrication quantity AA3023 1,000,000 AA3033 1,000,000 AA3053 1,000,000 Further information on the lubricants can be obtained directly from the manufacturer. ─── AA3000 Version: 1.0...
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Page 55: Accessories
Electrical installation. iTec extension 12.2 12.2 Cables can be extended using an iTec extension cable. speedtec extension 12.3 12.3 Cables can be extended using a speedtec extension cable. Version: 1.0 AA3000 ───... -
Page 56: Pneumatic Cylinder
Accessories Pneumatic cylinder The electric cylinders can be combined with common accessories for pneumatic cylinders. 12.4 Accessories according to ISO 15552 Electric cylinder Pneumatic cylinder AA3023 AA3033 AA3053 ─── AA3000 Version: 1.0... -
Page 57: Fault Correction
Noises during operation High tempera- ture at idling speed High tempera- ture under load Uneven 10 11 running behav- Grinding noises Brake fault 13 14 Output stage 15 16 fault Feedback error 17 18 brake effect Leakages Version: 1.0 AA3000 ───... - Page 58 Power connector not fitted correctly Check the connectors on the power connector and on the motor Interruption in the feedback or motor line Check cables for wire break or crushing. Re- place defective cables, then measure and check. ─── AA3000 Version: 1.0...
- Page 59 Send in motor. The repair is carried out by the vendor. Rotating parts chafing on the housing or motor Inspect chafing parts and readjust if necessary components Defective bearings; irreparable bearing damage Send in motor. The repair is carried out by the vendor. Version: 1.0 AA3000 ───...
- Page 60 Check the connector assembly. Contact Beck- the plug contacts with the power socket of the mo- hoff Service if necessary. tor. Cooling water pipes and/or water connections Determine leakage and seal leaky or defective (if necessary) ─── AA3000 Version: 1.0...
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Page 61: Decommissioning
Leaking oil can cause slips and falls, resulting in serious or fatal injury. Hot oil can cause severe burns. Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove components. Contact Beckhoff Service if you have any questions. -
Page 62: Disposal
The trans- 14.2.1 port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl In addition, you have the option to contact a local certified specialist company for the disposal of used electrical and electronic appli- ances. -
Page 63: Guidelines And Standards
The electric cylinders do not fall within the scope of 15.3 the Machinery Directive. However, Beckhoff products are designed and eval- uated in full compliance with all relevant regulations for personal safety and use in a machine or system. Version: 1.0 AA3000 ───... -
Page 64: Eu Conformity
Guidelines and Standards EU conformity Provision 15.4 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Please send your request to: info@beckhoff.com CCC conformity Export to Chinese Economic Area 15.5... -
Page 65: Index
22 Tightening torques Flange 42 Transport 35 Label, see Safety pictograms 13 Lubrication 54 Maintenance 51 Intervals 52 Motor Dismantling 61 Disposal 62 Electrical installation 44 Mechanical installation 42 Storage 35 Transport 35 Name plate 17 Version: 1.0 AA3000 ───... - Page 67 More Information: www.beckhoff.com/aa3000 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...