Beckhoff AG3210 Operating Instructions Manual
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Beckhoff AG3210 Operating Instructions Manual

Economy planetary gear unit
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Operating instructions | EN
AG3210
Economy planetary gear unit
8/9/2021 | Version 2.7

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Summary of Contents for Beckhoff AG3210

  • Page 1 Operating instructions | EN AG3210 Economy planetary gear unit 8/9/2021 | Version 2.7...

  • Page 3: Table Of Contents

    Version numbers...............................  7 Scope of the documentation .......................... 7 Staff qualification...............................  8 Safety and instruction .............................  10 Explanation of symbols ...........................  10 Beckhoff Services ............................ 12 For your safety.............................. 13 General safety instructions .......................... 13 Product overview...............................  15 Name plate.............................. 16 Type key .................................
  • Page 4 Table of contents Index ...................................  64 ─── AG3210 Version: 2.7...

  • Page 5: Documentation Notes

    Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions.
  • Page 6 • Use of untrained personnel • Use of unauthorized spare parts Copyright © Beckhoff Automation GmbH & Co. KG, Germany 1.1.4 The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited.

  • Page 7: Version Numbers

    Product properties Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Scope of the documen- Apart from these operating instructions, the following documents are...

  • Page 8: Staff Qualification

    Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AG3210 Version: 2.7...
  • Page 9 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 2.7 AG3210 ───...

  • Page 10: Safety And Instruction

    1.6.1 DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. ─── AG3210 Version: 2.7...
  • Page 11 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. Version: 2.7 AG3210 ───...

  • Page 12: Beckhoff Services

    Beckhoff and the worldwide partner companies offer comprehensive support and service. Support The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. The employees support 1.7.1 you in the programming and commissioning of complex automation systems.

  • Page 13: For Your Safety

    Use the original packaging only Use the original packaging for dispatch, transportation, storage and packing. Secure feather key against loss Secure the existing feather key against loss, for example: • during transportation or • during operation without mounted parts Version: 2.7 AG3210 ───...
  • Page 14 Secure the machine or plant against being in- advertently started up. See chapter: "Decommissioning" No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Therefore, avoid direct skin contact. ─── AG3210 Version: 2.7...

  • Page 15: Product Overview

    Gear housing Holes for the output side Feather key [+] Output shaft Clamping hub Holes for the motor attachment Plug; mounting hole Clamping bolt Holes for the motor attachment Holes for the output side Circlip Adapter plate Version: 2.7 AG3210 ───...

  • Page 16: Name Plate

    Product overview Name plate Number Explanation Serial number Lubrication Gear unit type Date of manufacture Ratio Combined motor DataMatrix code Country of manufacture ─── AG3210 Version: 2.7...

  • Page 17: Type Key

    Product overview Type key AG3210 – NP005S – MF1 – 3 – 1C1 – AM803x Explanation AG3210 Gear unit series AG3210 = NP economy planetary gear unit NP005 Gear type NP 005 NP 015 NP 025 NP 035 NP 045...

  • Page 18: Product Characteristics

    "M" variant for motor attachment. Adaptation to different motor types The planetary gear unit can be adapted to different motor types with the adapter flange and a spacer sleeve. Maintenance-free ball bearings The ball bearings are lifetime-lubricated and maintenance-free. ─── AG3210 Version: 2.7...

  • Page 19: Ordering Options

    The listed components cannot be retrofitted. Feather key 3.4.1 3.4.1 A feather key transmits torque to an output element. The gear units are available with feather key groove and inserted feather key according to DIN 6885. Version: 2.7 AG3210 ───...

  • Page 20: Intended Use

    Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. 3.5.1 The planetary gear units from the AG3210 series are not suitable for use in the following areas: • Potentially explosive atmospheres without a suitable housing •...

  • Page 21: Technical Data

    (whether at rest or in motion). Running noise L [dB/A] The running noises are influenced, for example, by: • transmission ratio and speed • lubricants and gearing or • Installation position Version: 2.7 AG3210 ───...
  • Page 22 The EMERGENCY STOP torque is the maximum permissible torque at the gear unit output. It may be reached 1000 times at the most during the service life of the gear unit and must never be exceeded. ─── AG3210 Version: 2.7...

  • Page 23: Data For Operation And Environment

    Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products.

  • Page 24: Np005

    Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 8 Z; 9 A; 11 B Large 14 C Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 ─── AG3210 Version: 2.7...
  • Page 25 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 8 Z; 9 A; 11 B Large 14 C Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Version: 2.7 AG3210 ───...
  • Page 26 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm ─── AG3210 Version: 2.7...
  • Page 27 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm Version: 2.7 AG3210 ───...

  • Page 28: Np015

    Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 9 A; 11 B; 14 C Large 16 D; 19 E Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 ─── AG3210 Version: 2.7...
  • Page 29 Temperature [°C] Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 8 Z; 9 A; 11 B Large 14 C Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Version: 2.7 AG3210 ───...
  • Page 30 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm ─── AG3210 Version: 2.7...
  • Page 31 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm Version: 2.7 AG3210 ───...

  • Page 32: Np025

    14 C; 16 D; 19 E Large 24 G; 28 H Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Mechanical data 2-stage Ratio i 9 12 15 16 20 25 28 30 32 35 40 50 64 70 10 ─── AG3210 Version: 2.7...
  • Page 33 Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 9 A; 11 B; 14 C Large 16 D; 19 E Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Version: 2.7 AG3210 ───...
  • Page 34 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm ─── AG3210 Version: 2.7...
  • Page 35 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm Version: 2.7 AG3210 ───...

  • Page 36: Np035

    Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 19 E; 24 G; 28 H Large 32 I: 38 K Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 ─── AG3210 Version: 2.7...
  • Page 37 Maximum housing temperature + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 14 C; 16 D; 19 E Large 24 G; 28 H Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 Version: 2.7 AG3210 ───...
  • Page 38 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm ─── AG3210 Version: 2.7...
  • Page 39 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm Version: 2.7 AG3210 ───...

  • Page 40: Np045

    + 90 Ambient temperature -15 to + 40 Clamping hub diameter [mm] Standard 38 K 19 E; 24 G; 28 H Large 32 I; 38 K Housing Properties Anodized; heat-treated steel Color Anthracite gray; RAL 7016 ─── AG3210 Version: 2.7...
  • Page 41 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm Version: 2.7 AG3210 ───...
  • Page 42 Smallest or largest permissible motor shaft length. Longer motor shafts are possible; please contact us. Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thick- ness of 1 mm ─── AG3210 Version: 2.7...

  • Page 43: Scope Of Supply

    Please check that the delivery includes the following items: • Gear units from the AG3210 series with packaging • Short information Screws for fastening the gear unit to the motor or the machine are not included in the scope of delivery .

  • Page 44: Transport And Storage

    Legal regulations for the lifting of loads When transporting individual gear units or motor/gear unit combina- tions without a hoist, adhere to the legal requirements for the lifting of loads by employees. ─── AG3210 Version: 2.7...
  • Page 45 • Using suitable transport slings on the gear unit with averaged center of gravity, with sufficiently dimensioned hoists • using suitable transport slings on the gear unit and on the motor with averaged center of gravity, with sufficiently dimensioned hoists Version: 2.7 AG3210 ───...

  • Page 46: Long-Term Storage

    You have the possibility to store the gear unit in a horizontal position and a dry environment over a short or long period. For storage we always recommend the original packaging. Observe the conditions specified in chapter: Transport and storage. ─── AG3210 Version: 2.7...

  • Page 47: Technical Description

    Ingress and leakage of liquids may damage the motor. The standard installation position of the gear unit is the motor at- tachment M. Alternatively, it can be used in any other installation po- sition. Version: 2.7 AG3210 ───...

  • Page 48: Mechanical Installation

    The setting values are rounded to conventional scalings or adjust- ment possibilities: Bolt size Quality of the bolts 10.9 12.9 Tightening torque in Nm 1.15 1.68 1.97 2.64 3.88 4.55 13.2 15.4 21.5 37.5 42.5 62.5 73.5 73.5 1040 ─── AG3210 Version: 2.7...
  • Page 49 Mechanical installation Stainless steel in aluminum The specified tightening torques for stainless steel bolts in aluminum apply in conjunction with the matching Beckhoff servomotors. 8.1.2 The setting values are rounded to conventional scalings or adjust- ment possibilities: Quality of the bolts = strength class A2-70...

  • Page 50: Motor On Gear Unit

    • Motor attachment if possible in a vertical position Clamping hub The following table provides a description of the clamping hub: 8.2.1 Infographic Position Name Clamping bolt Clamping ring Spacer sleeve Grooved motor shaft Smooth motor shaft • Clamping screw according to ISO 4762 ─── AG3210 Version: 2.7...
  • Page 51 Information on the screw sizes and tightening torques can be found in the table below: Quality of clamping hub bolt = strength class 12.9 Clamping hub diam- Clamping screw H Width across flats Tightening torque Maximum axial eter [mm] [mm] [Nm] force [N] Version: 2.7 AG3210 ───...
  • Page 52 ► Remove feather key [+] and insert half wedge ► Remove the plug [1] from the adapter plate [2] ► Turn the clamping hub [1] until the screw [2] can be seen above the mounting hole ► Loosen the screw [2] by one turn ─── AG3210 Version: 2.7...
  • Page 53 ► Coat screws [1], [2], [3] and [4] with threadlocker ► Insert bolts [1], [2], [3] and [4] and tighten evenly ► Tighten bolt [5]. Refer to the chapter "Clamping hub", [Page 50]. ► Insert the plug in the adapter plate again Version: 2.7 AG3210 ───...

  • Page 54: Gear Unit To Machine

    Mechanical installation Gear unit to machine No washers necessary Beckhoff recommends not using washers if the material of the screw contact surface has an adequate interface pressure. Output side Avoid damage due to stresses 8.3.1 Use suitable tools for the assembly. Mount gear wheels and toothed belt pulleys without force on the output shaft and avoid mounting by driving or hammering on.
  • Page 55 Quality of the bolts = strength class 12.9 Gear Pitch circle diame- Thread Tightening torque unit 44 mm 4.55 Nm 62 mm 9.0 Nm 80 mm 15.4 Nm 108 mm 37.5 Nm 140 mm 73.5 Nm Version: 2.7 AG3210 ───...

  • Page 56: Commissioning

    Relevant parameters Servo drive Rated current Peak current AX5000 P-0-0093 "Configured channel current" P-0-0092 "Configured channel peak cur- rent" AX8000 "Configured channel rated current" "Configured channel peak current" Servo terminal 0x7010:0B "Torque limitation" 0x2003:11 "Max current" ─── AG3210 Version: 2.7...

  • Page 57: Before Operation

    • Pay attention to unusual noise developments • Always check gear unit surfaces and lines for dirt, leakages, moisture or dust • Check temperature development • Check for lubricant leakage • Observe recommended maintenance intervals • Check function of safety devices Version: 2.7 AG3210 ───...

  • Page 58: Maintenance And Cleaning

    Use grease-dissolving and non-aggressive cleaning agents such as isopropanol for cleaning. You will also receive information about non-approved cleaning agents. Not applicable Cleaning agents Chemical formula 10.1.1 Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid ─── AG3210 Version: 2.7...

  • Page 59: Intervals

    Lubrication Notes on lubrication 10.2.1 Beckhoff gear units from the AG3210 series are lubricated for life. The lubricant used does not have to be renewed. If you wish to change the lubricant, contact Beckhoff Service. All gear units are lubricated for life in the factory with a synthetic polyglycol gear oil or with a high-performance grease.

  • Page 60: Fault Correction

    Ensure sufficient cooling Replace the motor Ambient temperature too high Ensure sufficient cooling Increased operating noises Distorted motor mounting Contact Beckhoff Service Damage to the bearings Damage to the toothing Toothed belt tension too high Check and correct toothed belt ten- sion...

  • Page 61: Decommissioning

    Leaking oil can cause slips and falls, resulting in serious or fatal injury. Impermissible removal of gear unit components Only Beckhoff Automation GmbH & Co. KG is permitted to disman- tle the gear unit. Contact Beckhoff Service for further information.

  • Page 62: Disposal

    The trans- 12.2.1 port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG Gebäude „Service“ Stahlstraße 31 D-33415 Verl In addition, you have the option to contact a local certified specialist company for the disposal of used electrical and electronic appli- ances.

  • Page 63: Guidelines And Standards

    EU conformity Provision 13.1 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Please send your request to: info@beckhoff.com RoHS All homogeneous materials used in the gear unit fall below the pre- scribed limit values of Directive 2011/65/EU Annex II.
  • Page 64 Transport  44 Typenschild  16 Lagerung  44 Leistungsreduzierung (Derating)  21 Lieferumfang  43 Umgebungsbedingungen  23 Lubrication  59 Wartung Maintenance  58 Intervallen  59 Merkmale  18 Motor Montieren  50 Ordering options Feather key  19 Output elements Mounting  54 Pictograms  10 ─── AG3210 Version: 2.7...
  • Page 66 More Information: www.beckhoff.com/ag3210 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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