Related Manuals for Beckhoff AA3100
Summary of Contents for Beckhoff AA3100
- Page 1 Operating instructions | EN AA3100 Electric cylinders for compact drive technology 2024-01-31 | Version 1.0...
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Page 3: Table Of Contents
1.1.3 Limitation of liability ......................... 1.1.4 Copyright ..........................Version numbers ..........................Staff qualification..........................Safety and instruction......................... 11 Explanation of symbols ........................11 Beckhoff Services ..........................13 1.6.1 Support services........................13 1.6.2 Training offerings........................13 1.6.3 Service offerings........................13 1.6.4 Headquarters Germany......................14 1.6.5... - Page 4 Lubrication of the spindle drive ......................59 11.4 Cleaning ............................. 61 12 Accessories ..............................63 12.1 Mechanical accessories ........................63 13 Fault correction ............................64 14 Decommissioning ............................68 14.1 Disassembly............................68 14.2 Disposal ............................. 69 ─── AA3100 Version: 1.0...
- Page 5 Table of contents 14.2.1 Returning to the vendor......................69 15 Guidelines and Standards .......................... 70 15.1 Standards............................70 15.2 Guidelines ............................70 15.3 Test centers ............................70 15.4 EU conformity............................. 71 15.5 CCC conformity..........................72 Index ................................73 Version: 1.0 AA3100 ───...
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Page 6: Documentation Notes
Documentation notes 1 Documentation notes 1.1 Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions. -
Page 7: Limitation Of Liability
• Use of untrained personnel • Use of unauthorized spare parts 1.1.4 Copyright © Beckhoff Automation GmbH & Co. KG, Germany The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited. -
Page 8: Version Numbers
German original. Product features Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. ─── AA3100... -
Page 9: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces Version: 1.0 AA3100 ───... - Page 10 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work ─── AA3100 Version: 1.0...
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Page 11: Safety And Instruction
DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. Version: 1.0 AA3100 ───... - Page 12 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. ─── AA3100 Version: 1.0...
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Page 13: Beckhoff Services
+49 5246 963-157 support@beckhoff.com www.beckhoff.com/en-en/support/our-support-services/ 1.6.2 Training offerings Training in Germany takes place at the Beckhoff branches or, after consultation, at the customer's premises. Beckhoff offers both face- to-face and online training courses. +49 5246 963-5000 training@beckhoff.com www.beckhoff.com/en-en/support/training-offerings/ 1.6.3 Service offerings... -
Page 14: Headquarters Germany
Hülshorstweg 20 33415 Verl, Germany +49 5246 963-0 info@beckhoff.com www.beckhoff.com/en-en/ A detailed overview of the Beckhoff locations worldwide can be found at: www.beckhoff.com/en-en/company/global-presence/ 1.6.5 Downloadfinder In the Download finder you will find configuration files, technical doc- umentation and application reports to download. -
Page 15: For Your Safety
2.1 Safety pictograms You will find safety symbols on Beckhoff products and packaging. The symbols may be glued, printed, or lasered on and may vary de- pending on the product. They serve to protect people and to prevent damage to the products. -
Page 16: General Safety Instructions
"Electrical installation", [Page 47] and "Mechanical in- stallation", [Page 44]. Do not use defective or damaged electric cylinders Adhere to the specifications from the technical data for storage, transport, and operation. Check electric cylinder for damage. Do not use damaged electric cylinders. ─── AA3100 Version: 1.0... -
Page 17: During Operation
Keep travel path clear and do not enter area Keep the travel path of the spindle drive clear when operating the electric cylinder. Maintain a safety distance of at least 25 cm from all moving parts in the travel range. Version: 1.0 AA3100 ───... -
Page 18: After Operation
Secure the machine or plant against being in- advertently started up. Observe the chapter "Decommissioning", [Page 68]. No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Avoid direct skin contact. ─── AA3100 Version: 1.0... -
Page 19: Product Overview
Product overview 3 Product overview Item number Explanation Spindle end Threaded holes for mounting Pressure equalization element Screw plug for lubrication Power/feedback connection Safety pictograms Name plate Housing Version: 1.0 AA3100 ───... -
Page 20: Name Plate
Product number Continuous force Nominal velocity Standstill current Nominal voltage Nominal output Insulation class Protection class Brake type Safety Integrity Level Beckhoff Traceability Number (BTN) DataMatrix code Additional information standard CE conformity WEEE compliance Country of manufacture ─── AA3100 Version: 1.0... -
Page 21: Type Key
2 = 150 mm 3 = 200 mm Feedback system H = OCT, 24 bit, SIL 2 capable, multi-turn absolute encoder Holding brake 0 = without holding brake 1 = 24 V DC holding brake 0000 Versions 0000 = standard 1xxx = special version Version: 1.0 AA3100 ───... -
Page 22: Product Characteristics
Electronic identification plate The electronic identification plate contains all specific data of the drive and can be read directly from the Beckhoff drive system for au- tomatic parameterization. ISO 15552 compatible The dimensions and mounting points of the AA3100 electric cylinder are designed to be compatible with the standard ISO 15552 cylin- ders for pneumatic cylinders. -
Page 23: Ordering Options
• Provide for external end positions or stay within the stroke of the spindle. • Perform a homing and use the NC end positions to prevent possible damage to the spindle drive. • Read the chapter "Commissioning", [Page 54] before execut- ing homing. Version: 1.0 AA3100 ───... -
Page 24: Holding Brake [+]
This means that the encoder cannot detect the current spindle position and hom- ing must be performed before restarting. Further information can be found in chapter "Commissioning", [Page 51]. ─── AA3100 Version: 1.0... -
Page 25: Intended Use
Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. Non-approved areas of application The electric cylinders from the AA3100 series are not suitable for use in the following areas: • Hazardous areas •... -
Page 26: Technical Data
S1 and depends on the external load applied. Force constant k [N/A Indication of how much force the motor generates per ampere with the standstill current. The following applies: F = I x k 0 0 ─── AA3100 Version: 1.0... -
Page 27: Data For Operation And Environment
When this threshold is exceeded, the software switches off the electric cylinder. 4.2 Data for operation and environment Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. -
Page 28: General Housing Properties
Switch-off temperature 140 °C The temperature evaluation is executed via the encoder by convert- ing the resistance value into a temperature and making it available to the downstream electronics. This temperature is referenced for the switching thresholds. ─── AA3100 Version: 1.0... -
Page 29: Power Derating
Calculation of the power reduc- Ambient temperature and installation altitude tion Calculation of the power data when exceeding the specified limits: Ambient temperature > 40 °C and installation altitude > 1000 m above sea level: CA_red Version: 1.0 AA3100 ───... -
Page 30: Size Aa3123
58 x 58 Drilling pattern threaded holes for 38 x 38 38 x 38 38 x 38 38 x 38 mounting [mm] Thread dimension spindle end M12 x 1.25 M12 x 1.25 M12 x 1.25 M12 x 1.25 ─── AA3100 Version: 1.0... -
Page 31: Service Life Aa3123
For more information, see the chapters "Maintenance intervals", [Page 58] and "Spindle end", [Page 43]. 6875 6250 5625 5000 4375 3750 3125 2500 1875 1250 1000 10000 100000 Service life [km] Curve Electric cylinder Lead p [mm] AA3123-w2Hz-0000 AA3123-w2Hz-0000 Version: 1.0 AA3100 ───... -
Page 32: Dimensional Drawing Aa3123
Technical data 4.3.2 Dimensional drawing AA3123 All figures in millimeters Illustration: Perspective view pressure compensation element Illustration: Front view Illustration: Side view A and B to show flange dimensions ─── AA3100 Version: 1.0... -
Page 33: Size Aa3133
75 x 75 Drilling pattern threaded holes for 56.5 x 56.5 56.5 x 56.5 56.5 x 56.5 56.5 x 56.5 mounting [mm] Thread dimension spindle end M16 x 1.5 M16 x 1.5 M16 x 1.5 M16 x 1.5 Version: 1.0 AA3100 ───... -
Page 34: Service Life Aa3133
For more information, see the chapters "Maintenance intervals", [Page 58] and "Spindle end", [Page 43]. 13750 12500 11250 10000 8750 7500 6250 5000 3750 2500 1250 1000 10000 100000 Service life [km] Curve Electric cylinder Lead p [mm] AA3133-w3Hz-0000 AA3133-w3Hz-0000 ─── AA3100 Version: 1.0... -
Page 35: Dimensional Drawing Aa3133
Technical data 4.4.2 Dimensional drawing AA3133 All figures in millimeters Illustration: Perspective view pressure compensation element Illustration: Front view Illustration: Side view A and B to show flange dimensions Version: 1.0 AA3100 ───... -
Page 36: Scope Of Supply
Check the shipment for the following contents: • Electric cylinders from the AA3100 series • Short information 5.1 Packaging Instructions for handling are printed on the packaging:... -
Page 37: Transport And Storage
• Observe the maximum stacking height. Maximum stacking height The table shows the maximum stacking height at which you may store and transport the product in its original packaging on a pallet: Size Stacking height [pieces] AA3123 AA3133 Version: 1.0 AA3100 ───... -
Page 38: Transport
• Transport electric cylinder in horizontal position Legal regulations for the lifting of loads When transporting electric cylinders, comply with the legal regula- tions on lifting loads for employees. ─── AA3100 Version: 1.0... -
Page 39: Transport Aa3123 And Aa3133
For more information, see chapter "Transportation and stor- age", [Page 37]. In the original packaging, the electric cylinder is protected against chemical and aggressive substances within the scope of classes 1C2 (chemical substances) and 1B2 (biological conditions). Ensure the storage space is vibration-free. Version: 1.0 AA3100 ───... -
Page 40: Technical Description
[Page 59]. • Protect the application from contamination by means of addi- tional attachments (e.g. bellows) or design measures The standard installation position of the electric cylinders is the de- sign IM B5 and IM V1 according to DIN EN 60034-7. ─── AA3100 Version: 1.0... - Page 41 • mechanical safeguards or interlocks • attachment of a weight counterbalance Permanent magnet holding brakes alone are not approved for the protection of persons. In consideration of ISO 13849-1 and ISO 13849-2, additional precautions must be taken for personal protection. Version: 1.0 AA3100 ───...
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Page 42: Temperature Sensor Lptc-600
Technical description 7.2 Temperature sensor LPTC-600 The temperature sensor LPTC-600 is installed in all electric cylin- ders of the AA3100 series. The LPTC-600 is integrated in the monitoring system of the servo drive when using the pre-assembled power cable. Configure the servo drive according to the motor temperature warning at 120 ... -
Page 43: Spindle End
Preferred backlash-free coupling elements • Quick coupling with radial misalignment compensation • Compensating coupling with five degrees of freedom, for trans- mission of axial forces Version: 1.0 AA3100 ───... -
Page 44: Mechanical Installation
The following table shows the screw size and the corresponding screw depths and tightening torques. Size AA3123 AA3133 Hexagon socket head cap screw DIN EN ISO 4762–8.8 A-flange screw depth [mm] B-flange screw depth [mm] Tightening torque [Nm] ─── AA3100 Version: 1.0... -
Page 45: Fastening The End Of The Spindle
The wrench flat is used exclusively for fixing the spindle to prevent unwanted torque being introduced into the spindle as a result of as- sembly. Size AA3123 AA3133 External thread at spindle end M12 x 1.25 M16 x 1.5 available thread length [mm] Width across flats Version: 1.0 AA3100 ───... - Page 46 Mounting accessories on the spindle end This example shows the mounting of a rod end on the spindle. ► Hold the spindle [1] with a suitable tool [2] at the wrench flat pro- vided for this purpose while mounting the respective acces- sories [3]. ─── AA3100 Version: 1.0...
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Page 47: Electrical Installation
Design of the power box on the electric cylinder The type of power box depends on the size or peak current of the electric cylinder. Size Power box ® AA3123 rotatable angle box itec ® AA3133 rotatable angle box itec Version: 1.0 AA3100 ───... -
Page 48: Pin Assignment Itec® (Oct)
• Check connector for damage and replace if necessary Trouble-free application and assembly • Wire in accordance with the applicable regulations and stan- dards. • Use pre-assembled and shielded cables according to the servo drive used. ─── AA3100 Version: 1.0... -
Page 49: Establish The Itec® Plug Connection
If the itec® connector does not automatically lock into place on the power box during the rotational movement: ® ► Turn the bayonet lock [1] of the itec connector of the motor ca- ble by hand to the correct position until the marking points are in line. Version: 1.0 AA3100 ───... -
Page 50: Select Motor Cables
Motor cable Ordering informa- Laying method tion of the exten- sion cable ZK4704-0401-2xxx ZK4701-0401-2xxx Fixed installation ZK4704-0421-2xxx ZK4701-0421-2xxx Highly dynamic ZK4704-0461-2xxx ZK4701-0461-2xxx Torsion-capable Connect the extension cable as described in chapter "Connect the motor cable", [Page 48]. ─── AA3100 Version: 1.0... -
Page 51: Commissioning
The commissioning described here includes the products • TwinCAT 3 Drive Manager 2 • Servomotor EtherCAT Terminal ELM72xx • Electric cylinder AA3100 10.1 Before commissioning Pay attention to the following points before commissioning: ► Read the operating instructions for the Servomotor EtherCAT Terminal used ►... -
Page 52: Mechanical And Electrical Requirements
► If the holding brake releases, continue commissioning. ► If the holding brake does not release, the brake fault must be corrected before further commissioning. Further information can be found in chapter "Fault correction", [Page 64]. ► Ensure holding torque of the brake ─── AA3100 Version: 1.0... -
Page 53: During Commissioning
► Check the use and value of the NC end positions. The screen- shot shows an example of the parameter that contains the end position values transferred to the NC. ► Check the condition of the plant and activate the project Version: 1.0 AA3100 ───... -
Page 54: Electric Cylinder Without Integrated Anti-Twist Protection [+]
Technical data. ► The dimensions for determining the zero position of the spindle can be found in dimensional drawing AA3123 and dimensional drawing AA3133. ─── AA3100 Version: 1.0... -
Page 55: During Operation
• Perform a complete lubrication stroke every 250,000 cycles. • Shorten the maintenance interval if necessary. Further information can be found in chapter Lubrication position and lubrication stroke length. Version: 1.0 AA3100 ───... -
Page 56: After Operation
• Make sure that the electric cylinder comes to a complete stop. • Establish that the machine or equipment is in a safe state. • Take into account the installation position of the electric cylin- der. Further information can be found in chapter "Installation position", [Page 40] . ─── AA3100 Version: 1.0... -
Page 57: Maintenance And Cleaning
• For maintenance work, bring the connected electric cylinders and the machine into a safe state. • De-energize the connected electric cylinders and the machine. • Secure the connected electric cylinders and the machine against unauthorized restarting. Version: 1.0 AA3100 ───... -
Page 58: Maintenance Intervals
5 million bending In case of drag chain suitable application: cycles • Replace cables Power box 500 mating cycles In case of damage: • Contact Beckhoff Service Connector 10 turning cycles In case of damage: • Contact Beckhoff Service ─── AA3100... -
Page 59: Lubrication Of The Spindle Drive
Lubricant Beckhoff recommends the use of the lubricant Klüberlub BE 71-501. For more information on the lubricant, please contact the manufac- turer. Lubrication position and lubri- The approachable lubrication position is reached according to the distance in the following table. - Page 60 ► Observe the tightening torques: Component Specification Tightening torque [Nm] Screw [1] DIN 908 M10x1 ► Run lubrication stroke three times according to size Further information can be found in chapter Lubrication position and lubrication stroke length . ─── AA3100 Version: 1.0...
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Page 61: Cleaning
Use grease-dissolving and non-aggressive cleaning agents for cleaning. Isopropanol cleaning agent can be used for cleaning. Non-approved cleaning agents: Non-approved cleaning agents Chemical formula Aniline hydrochloride Bromine Sodium hypochlorite; bleaching solution NaCIO Mercury (II) chloride HgCl Hydrochloric acid Version: 1.0 AA3100 ───... - Page 62 • Do not use any cleaning agents that may adhere to the spindle thread and enter the electric cylinder or the spindle nut during the working stroke. • In the case of vertical installation, ensure that there is no clean- ing agent on the cylinder opening. ─── AA3100 Version: 1.0...
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Page 63: Accessories
Accessories according to ISO 15552 Electric cylinder AA3123 AA3133 Pneumatic cylinder [mm] Ø 40 Ø 63 To attach the accessories to the electric cylinder, follow the installa- tion instructions in the chapter "Fastening the end of the spindle", [Page 45]. Version: 1.0 AA3100 ───... -
Page 64: Fault Correction
Noises during operation High temperature at idling speed High temperature under load Untrue running behavior 10 11 Grinding noises Brake fault 13 14 Output stage fault 15 16 Feedback error 17 18 Lack of braking effect ─── AA3100 Version: 1.0... - Page 65 Power connector not fitted correctly Check the connectors on the power connector and on the electric cylinder Interruption in the feedback line or motor cable Check cables for wire break or crushing. Re- place defective cables, then measure and check. Version: 1.0 AA3100 ───...
- Page 66 Rotating parts chafing on the housing or electric Inspect chafing parts and readjust if necessary cylinder components Defective bearings; irreparable bearing damage Send in electric cylinder. The repair is carried out by the vendor. ─── AA3100 Version: 1.0...
- Page 67 Service if necessary tric cylinder Check spindle surface for damage and contamina- Contact Beckhoff Service, avoid impacts on tion the spindle and sudden loads during operation and assembly Version: 1.0 AA3100 ───...
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Page 68: Decommissioning
Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove com- ponents. Contact Beckhoff Service for further information. Removal of the electric cylinder from the machine ►... -
Page 69: Disposal
In accordance with the WEEE-2012/19/EU directives, you can return used devices and accessories for professional disposal. The trans- port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl... -
Page 70: Guidelines And Standards
15.3 Test centers The electric cylinders do not fall within the scope of the Machinery Directive. However, Beckhoff products are designed and evaluated in full com- pliance with all relevant regulations for personal safety and use in a machine or system. -
Page 71: Eu Conformity
Guidelines and Standards 15.4 EU conformity Provision Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declarations for all products on request. Send your request to info@beckhoff.com. Version: 1.0 AA3100... -
Page 72: Ccc Conformity
Guidelines and Standards 15.5 CCC conformity Export to Chinese Economic Area Beckhoff electric cylinders of the AA3100 series are not subject to the China Compulsory Certificate; CCC. The products are exempt from this certification and can be exported to the Chinese economic area. -
Page 73: Index
Installation position 40 Transport 37 Instruction 11 Integrated anti-twist protection [+] 23 Intended use 25 itec® connector Connection 49 Label, see Safety symbols 15 Lubricant 59 Lubrication 59 Maintenance 57 Intervals 58 Name plate 20 22 Version: 1.0 AA3100 ───... - Page 75 More Information: www.beckhoff.com/aa3100 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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