Beckhoff AG3210 Operating Instructions Manual
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Beckhoff AG3210 Operating Instructions Manual

Economy planetary gear unit
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AG3210 | Economy
planetary gear unit
Operating instructions | EN
10/18/2019 | Version 2.1

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Summary of Contents for Beckhoff AG3210

  • Page 1 AG3210 | Economy planetary gear unit Operating instructions | EN 10/18/2019 | Version 2.1...

  • Page 3: Table Of Contents

    Version numbers...............................  7 Scope of the documentation .......................... 7 Staff qualification...............................  8 Safety and instruction ............................ 9 Explanation of symbols .............................  9 Beckhoff Services ............................ 10 For your safety.............................. 11 General safety instructions .......................... 11 Product overview...............................  13 Name plate.............................. 14 Type key .................................
  • Page 4 Table of content Guidelines and Standards .......................... 52 EU conformity .............................. 52 RoHS ................................ 52 Index ...................................  53 ─── AG3210 Version: 2.1...

  • Page 5: Documentation Notes

    Documentation notes D o c u m e n t a t i o n n o t e s The documentation has been prepared with care. Beckhoff products Disclaimer are subject to continuous further development. We reserve the right to revise the documentation at any time and without notice.
  • Page 6 • Improper use • Use of untrained personnel • Use of unauthorized spare parts © Beckhoff Automation GmbH & Co. KG, Germany Copyright The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited.

  • Page 7: Version Numbers

    Product features The product features specified in the latest version of the original operating instructions are always applicable. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Issue Comment Chapter revision Documentation notes –...

  • Page 8: Staff Qualification

    The provisions of the accident prevention regulations must be complied with. Customer service Customer service is provided by technicians who have been demonstrably trained and authorized by Beckhoff or the machine manufacturer to work on the respective machine or plant. ─── AG3210...

  • Page 9: Safety And Instruction

    • Damage to the product • Damage to the environment Information This sign indicates information, tips and notes for dealing with the product or the software. Sample This symbol shows examples of how to use the product or soft- ware. Version: 2.1 AG3210 ───...

  • Page 10: Beckhoff Services

    Beckhoff and the worldwide partner companies offer comprehensive Beckhoff Services support and service. The Beckhoff Support offers technical advice on the use of individ- Support ual Beckhoff products and system planning. Staff provide assistance for programming and commissioning complex automation systems and offer a comprehensive training program.

  • Page 11: For Your Safety

    ESD protective clothing. Only walk on conductive floors. Only use original packaging for further processing When shipping, transporting, storing and packing, use the original packaging or conductive materials. Conductive materials are foam or aluminum, for example. Version: 2.1 AG3210 ───...
  • Page 12 Secure the working environment and the control cabi- net against inadvertent power-up. See chapter: Decommissioning. No direct skin contact with solvents / lubricants If used improperly, the solvents or lubricants employed can cause skin irritations. Therefore, avoid direct skin contact. ─── AG3210 Version: 2.1...

  • Page 13: Product Overview

    Holes for the attachment of the gear unit Feather key [+] Output shaft Clamping hub Holes for the motor attachment Plug / mounting hole Clamping bolt Holes for the motor attachment Holes for the attachment of the gear unit Circlip Adapter plate Version: 2.1 AG3210 ───...

  • Page 14: Name Plate

    Automation GmbH & Co. KG Serialnumber : 1234567 : 10/17 Made in Germany Huelshorstweg 20 - D-33415 Verl-Germany Phone: +49 5246 / 9 63-0 Fax: +49 5246 / 9 63 - 196 www.beckhoff.com info@beckhoff.com Number Explanation Gear unit type Lubrication...

  • Page 15: Product Characteristics

    The bearing of the output shaft is designed for high breakdown torques and high axial forces. Maintenance-free ball bearings Due to manufacturing in accordance with the quality standard ISO 9001, the gear units are of a high standard. The ball bearings are lifetime-lubricated and maintenance-free. Version: 2.1 AG3210 ───...

  • Page 16: Ordering Options

    The gear units are available with feather key groove and inserted feather key according to DIN 6885. The planetary gear units from the AG3210-+NPxx series may be op- Intended use erated exclusively for the activities foreseen and defined in this doc- umentation, taking into account the prescribed environmental condi- tions.

  • Page 17: Technical Data

    The EMERGENCY STOP torque is the maximum permitted torque at the gear unit out- 2Emerg put. It may be reached up to 1000 times during the service life of the gear unit and must never be exceeded. Version: 2.1 AG3210 ───...

  • Page 18: Data For Operation And Environment

    Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products.
  • Page 19 Technical data Dimensional data for the feather keys [+] are given in the following Feather key [+] table: AG3210-+ 1-stage 2-stage NP005 NP015 NP025 NP035 NP045 Version: 2.1 AG3210 ───...

  • Page 20: Np005

    1000 x possible during gear unit lifetime, maximally T is permissible at T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate ─── AG3210 Version: 2.1...
  • Page 21 Clamping hub diameter up to 14 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm Version: 2.1 AG3210 ───...
  • Page 22 Clamping hub diameter up to 14 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm ─── AG3210 Version: 2.1...

  • Page 23: Np015

    1000 x possible during gear unit lifetime, maximally T is permissible at T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate Version: 2.1 AG3210 ───...
  • Page 24 Clamping hub diameter up to 19 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm ─── AG3210 Version: 2.1...
  • Page 25 Clamping hub diameter up to 14 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm Version: 2.1 AG3210 ───...

  • Page 26: Np025

    1000 x possible during gear unit lifetime, maximally T is permissible at T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate ─── AG3210 Version: 2.1...
  • Page 27 1000 x possible during gear unit lifetime, maximally T is permissible at T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate Version: 2.1 AG3210 ───...
  • Page 28 Clamping hub diameter up to 28 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm ─── AG3210 Version: 2.1...
  • Page 29 Clamping hub diameter up to 19 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm Version: 2.1 AG3210 ───...

  • Page 30: Np035

    1000 x possible during gear unit lifetime, maximally T is permissible at T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate ─── AG3210 Version: 2.1...
  • Page 31 1000 x possible during gear unit lifetime, maximally T is permissible if T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, at n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate Version: 2.1 AG3210 ───...
  • Page 32 Clamping hub diameter up to 38 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm ─── AG3210 Version: 2.1...
  • Page 33 Clamping hub diameter up to 28 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm Version: 2.1 AG3210 ───...

  • Page 34: Np045

    1000 x possible during gear unit lifetime, maximally T is permissible if T > T 2Emerg 2Emerg b) in relation to the shaft center at the output, at n = 150 rpm c) dependent on the clamping hub diameter and selected adapter plate ─── AG3210 Version: 2.1...
  • Page 35 Clamping hub diameter up to 38 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm Version: 2.1 AG3210 ───...
  • Page 36 Clamping hub diameter up to 38 mm Check motor shaft adaptation Smallest / largest permissible motor shaft length Dimensions are dependent on the motor Smaller motor shaft diameters are adaptable using a spacer sleeve with a minimum wall thickness of 1 mm ─── AG3210 Version: 2.1...

  • Page 37: Scope Of Supply

    Please check that the delivery includes the following items: • Gear units from the AG3210-+NPxx series with outer packaging • Instruction leaflet Screws for fastening the gear unit to the motor or to the machine are not included in the scope of delivery and must be provided by the customer.

  • Page 38: Transport And Storage

    Avoid hard knocks against the gear unit Use suitable means of transport and secure the gear unit against falling down. Falling down and hard knocks will damage the gear unit. Transport of the AG3210-+NPxx series is possible without aids. AG3210-+NPxx ─── AG3210...

  • Page 39: Long-Term Storage

    Observe the conditions specified in chapter: "Transport and storage", [Page 38]. The gear units are protected against chemical and aggressive sub- stances through the classes 1C2, chemical substances and 1B2, bi- ological conditions. Ensure the storage space is vibration-free. Version: 2.1 AG3210 ───...

  • Page 40: Technical Description

    Ingress and leak- age of liquids may damage the motor. The standard installation position of the gear unit is the motor at- tachment M. Alternatively, it can be used in any other installation po- sition. ─── AG3210 Version: 2.1...

  • Page 41: Mechanical Installation

    If a motor is included in the scope of delivery: Motors in the scope of delivery are pre-mounted. No further instal- lation is required. Attachment to Beckhoff synchronous servomotors from the AM8x00 series is recommended for optimal performance data. ► Degrease components carefully with a cloth: Mounting •...
  • Page 42 • Stainless steel screw in aluminium Tightening torque [Nm] Stainless steel screws in aluminium Strength class 6.8; bolt 1,15 2,64 21,5 42,5 73,5 ─── AG3210 Version: 2.1...
  • Page 43 14 Nm 220 N 8 mm 79 Nm 300 N 8 mm 79 Nm 300 N The value for the tightening torque 1 of the clamping screw is punched into the clamping hub from above: XX Nm Version: 2.1 AG3210 ───...

  • Page 44: Gear Unit

    Mechanical installation No washers necessary Gear unit Beckhoff recommends not using washers if the material of the screw contact surface has an adequate interface pressure. ► Degrease components carefully with a cloth: Mounting • Contact surfaces with adjacent components • Output shaft and centering...
  • Page 45 Tightening torque [Nm] for thread Strength class 8.8; bolt / 8; nut 1.15 2.64 21.5 42.5 73.5 10.9; bolt / 10; nut 1.68 3.88 13.2 32.0 62.5 12.9; bolt / 12; nut 1.97 4.55 15.4 37.5 73.5 1040 Version: 2.1 AG3210 ───...

  • Page 46: Commissioning

    • Check emergency stop functions • Make sure that all fittings were checked for function and adjust- During commissioning ment • Observe information for environment and operation • Check protective measures against moving and live parts ─── AG3210 Version: 2.1...

  • Page 47: Prerequisites During Operation

    Ensure safe condition of the machine / system Make sure that the rotor comes to a complete stop. When the holding brake [+] is released, the rotor moves without remanent torque. Rotating components can lead to serious in- juries. Version: 2.1 AG3210 ───...

  • Page 48: Maintenance And Cleaning

    Sulfuric acid Tartaric acid COOH; CHOH COOH Tin II IV chloride SnCl O; SnCl 10.1.2 Non-approved cleaning Non-approved cleaning agents Chemical formula Aniline hydrochloride agents Bromine Sodium hypochlorite; bleaching solution NaCIO Mercury II chloride HgCl Hydrochloric acid ─── AG3210 Version: 2.1...

  • Page 49: Intervals

    Replace bearing Lubrication Notes on lubrication Beckhoff gear units from the AG3210-+NPxxx series are lubri- cated for life. The lubricant used does not have to be renewed. If you wish to change the lubricant, contact Beckhoff Service. All gear units are lubricated for life with a lithium saponified grease on a mineral oil basis or with a food-safe synthetic lubricating grease consisting of hydrocarbon oil and aluminum complex soap.

  • Page 50: Fault Correction

    Gear unit leaking Contact Service Loose shoulder bolts Tightening torque too low Retighten the bolts Bolt overtightened; tightening torque too high Remove adhesive residues from the threaded hole, re-tap the thread and insert new bolt ─── AG3210 Version: 2.1...

  • Page 51: Decommissioning

    Leaking oil can cause slips and falls, resulting in serious or fatal injury. Hot oil can cause severe burns. Impermissible removal of gear unit components Only Beckhoff Automation GmbH & Co. KG is permitted to dis- mantle the gear unit. Contact Beckhoff Service for further information.
  • Page 52 Placing at disposal EU conformity Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's decla- rations for all products on request. Please send your request to: info@beckhoff.com...
  • Page 53 Holding brake  46 Instruction  9 Lubrication  49 Maintenance  48 Intervals  49 Motor Mounting  41 Mounting position  40 Name plate  14 Operating Conditions  18 Ordering options Feather key  16 Output elements Mounting  44 Performance reduction (derating)  17 Version: 2.1 AG3210 ───...
  • Page 54 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 D-33415 Verl www.beckhoff.com info@beckhoff.com More Information: www.beckhoff.com/ag3210...

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