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Ironman4x4 700 Series Installation Manual

Drawer systems
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INSTALLATION GUIDE
700 SERIES
DRAWER SYSTEMS

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Summary of Contents for Ironman4x4 700 Series

  • Page 1 INSTALLATION GUIDE 700 SERIES DRAWER SYSTEMS...

  • Page 2: Parts Listing

    FIG 1 FIG 6 1x Front Rail 1x Left Hand Panel FIG 2 1x Back Panel FIG 7 1x Middle Panel FIG 3 x2 1 Piece Floating Rib (1PFR) FIG 8 1x Right Hand Panel FIG 4 1x Back Rail (BR) FIG 9 FIG 5 2x Support Brackets...
  • Page 3 FIG 10 FIG 16 FIG 22 2x Drawer Fronts 36x 8mm Washers 6x 8g x 10mm Screws FIG 23 FIG 11 FIG 17 12x M6 x 10mm CSK Screws 4x Drawer Ends 36x 8mm Bearings FIG 24 FIG 12 FIG 18 62x M6 x 16mm CSK Screws 2x Drawer Bodies 29x 8mm Star Washers...
  • Page 4 HUMMER ONLY 4x Hummer Mounting Brackets HUMMER ONLY 8x M8 x 16mm Bolts HUMMER ONLY 16x M8 Flat Washers HUMMER ONLY 8x M8 Nyloc Nuts Parts Listing Page 4 of 17...
  • Page 5 STEP 1 Attach left and right hand panels to front and back rails as shown using M6 x 16mm CSK (FIG 24) Screws in eight (8) places. NOTE: Position back rail with extra screw holes to outside of frame (Diagram 1). Position back rail with extra screw holes to outside of frame.
  • Page 6 STEP 2 Attach support brackets to middle panel top and bottom as shown below using M6 x 16mm CSK (FIG 24) screws in eight (8) places. STEP 3 Attach middle panel to frame as shown below (Diagrams 2 & 3) using M6 x 16mm CSK (FIG 24) screws in six (6) places.
  • Page 7 STEP 4 Attach back panel to frame as shown using M6 x 16mm CSK (FIG 24) screws in twelve (12) places. STEP 5 Diagram 1 Attach Rubber Drawer Stops through 6.5mm holes in back panel in two places by pushing arrow head points into holes (Diagram 1) and pulling through gently as not to tear them and so they clip in as shown.
  • Page 8 STEP 6 Attach Floating Ribs x 2 to frame as shown using M6 x 16mm CSK (FIG 24) screws in twelve (12) places. NOTE: Refer to Model Specific spec sheets for Floating Rib locations. Drawer System Instructions Page 8 of 19...

  • Page 9: Hardware Listing

    VEHICLE SPECIFIC FLOATING RIB INSTALLATION Hardware Listing Diagram 1 FJ Cruiser WASHERS PACKERS BOLTS NUTS 4 x 3/8” x 1” 2 x 10mm 2 x M10 x 35mm 4 x M10 Nyloc 4 x M10 x 25mm 2 x 5mm 2 x M10 x 30mm 8 x M8 Nyloc Nut Set Screw...
  • Page 10 Vehicle Mounting Ribs Measurements VEHICLE VEHICLE MEASUREMENT MEASUREMENT APPLICATION MODEL “A” (mm) “B” (mm) 15 Series Toyota 02/2007+ FJ Cruiser (5 Seater) Hummer H3 2007 - 2009 Drawer System Instructions Page 10 of 19...
  • Page 11 STEP 7 Install bearings to left and right panels as shown using M8 x 25mm Bolt (FIG 20), 8mm Washer (FIG 16), Star Washer, Bearing (FIG 17) and 8mm Nyloc Nut (FIG 19) as per configuration shown in fourteen (14) places. STEP 8 Attach Drawer Stopper brackets to left and right hand panels as shown using M6 x...
  • Page 12 STEP 9 Install eight bearings to 8mm holes in all bottom flanges of frame as shown (Diagram 1) using M8 x 25mm Bolts (FIG 20), 8mm Washer (FIG 16), Star Washer, Bearing (FIG 17) and 8mm Nyloc Nut (FIG 19) as per configuration shown below in eight (8) places.
  • Page 13 STEP 12 STEP 11 Attach rear drawer end to carcass Assemble drawers by installing drawer ends using M6 x 10mm CSK (FIG 23) Back screws as shown in six (6) places into draw carcass. on each draw. NOTE: Ensure folded NOTE: To determine back and lip on drawer end front of drawer carcass - look...

  • Page 14: Vehicle Preparation

    VehiCle PrePArAtion Toyota FJ Cruiser 3. Refer to Matrix for hole locations. 4. Drill mounting holes to 10.5mm through floor taking care not to damage under floor components eg. Wiring harness, fuel lines, etc. 1. Remove rear tie down points and 2.

  • Page 15: Rear Of Vehicle

    Locating & Centralising The Drawer System 1. Prepare the vehicle removing any seats and obstructions. Refer to Page 14 for your vehicle specific instructions. 2. For vehicles with existing mounting points, locate these and align the holes in the floating ribs. 3.
  • Page 16 Hardware Location Matrix MAKE VEHICLE MODEL 15 Series Toyota FJ Cruiser 02/2011+ (5 Seater) Hummer 2007 - 2009 Drawer System Instructions Page 16 of 19...
  • Page 17 Hardware Listing VEHICLE HARDWARE USED HARDWARE USED HARDWARE USED HARDWARE USED VEHICLE MODEL APPLICATION “LF” (mm) “RF” (mm) “LR (mm) “RR” (mm) M10 x 30mm Bolt M10 x 30mm Bolt M10 x 35mm Bolt M10 x 35mm Bolt 3/8” x 1” Washer 3/8”...
  • Page 18 STEP 14 Insert drawer assembly into frame. STEP 15 Install Drawer Stoppers to outside of draws using M6 x 16mm Pan Head (FIG 26) screws as shown in two (2) places on each drawer. NOTE: Ensure drawer is pushed in far enough so that upon installing stoppers they are behind the stoppers already attached to frame.
  • Page 19 STEP 16 COMPLETED Attach Wooden Carpeted (FIG Your finished product should represent this picture. 14) to top of flanges of frame as shown using M6 x 25mm S/S Socket Head (FIG 25) screws in 16 places. NOTE: These same screws also attach the drawer end to the drawer carcass so make sure drawer end is in place first and...