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Bar Weight: 85Kgs
NOTE
Some images contained in these instructions are generic and are
a representation of the actual model and/or parts used. Some steps
may also show parts out of sequence to the instructional steps.
SAFETY WARNING
Ironman 4X4 requires you read and understand the safety and pre-install
directions on page 2 and 3 before commencing installation of this product.
This product has been tested for airbag compatibility
and therefore the mounting system MUST NOT be modified
©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
INSTALLATION
INSTRUCTIONS
RAID BULL BAR TO SUIT NISSAN PATROL
BBR084
Y62 Series 5
No Bumper
Cut Required
Approximately
Document Number: BBR084/260424
Document Number: BBR074/070323
5 Hours
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Summary of Contents for Ironman4x4 BBR084
- Page 1 SAFETY WARNING Ironman 4X4 requires you read and understand the safety and pre-install directions on page 2 and 3 before commencing installation of this product. Document Number: BBR084/260424 This product has been tested for airbag compatibility Document Number: BBR074/070323 and therefore the mounting system MUST NOT be modified...
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Page 2: Pre-Installation Procedures
(Located on label behind bull bar wing) Page 2 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... -
Page 3: Important Warnings
It is the responsibility of the installer to ensure correct fitment. Page 3 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 4 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 4 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 5 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 5 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 6: Tools Required
M10 x 1.25 M12 x 1.25 10.5 ft/lb Page 6 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 7 Page 7 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 8 Carefully disconnect the headlight hose connector washer nozzle tube (2). Page 8 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 9 (1) and left (2) support bracket. Discard support brackets. Page 9 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 10 BBR084 Installation Guide 11. As the BBR084 is a bumper replacement; it is advised to paint below the inner guard and under the headlight as to give greater depth to the bar once fitted. Remove bumper guides underneath each headlight and guard before painting.
- Page 11 Repeat procedure on opposite side. Item: 40 Page 11 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 12 Page 12 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 13 Control box bracket can bolt over the electrical motor or gearbox side. Page 13 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 14 Page 14 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 15 Page 15 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 16 Generic image used as reference only. Page 16 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 17 Page 17 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 18 Item: 20, 55 and 59 Page 18 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 19 Item: 21 Page 19 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 20 Item: 1 and 44 Page 20 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 21 If a winch is fitted, connect the extension harness to the control box. Page 21 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 22 50. Reinstall the OE centre plate back into position reusing OE bolts. Page 22 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 23 Reinstall number plate on the vehicle with M6 hardware supplied. Page 23 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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Page 24: Wiring Diagrams
NEGATIVE HIGHBEAM TRIGGER (BLACK) LIGHTBAR (RED) GND (BLACK) PARKER (BROWN) Page 24 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd... - Page 25 Positive power supply at connector to factory fog light Page 25 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
- Page 26 • Stand back and admire your work. Page 26 of 26 Document Number: BBR084/260424 ©Copyright 2024 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
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