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Ironman4x4 BBR074 Installation Instructions Manual

Raid bull bar to suit isuzu d-max rg 2019+
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NOTE
This bull bar requires parker/indicator lights.
These are not included and must be purchased separately.
SAFETY WARNING
Ironman 4X4 requires you read and understand the safety and pre-install
directions on page 2 and 3 before commencing installation of this product.
This product has been tested for airbag compatibility
and therefore the mounting system MUST NOT be modified
©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd
INSTALLATION
INSTRUCTIONS
RAID BULL BAR TO SUIT ISUZU D-MAX
Document Number: BBR074/070323
BBR074
RG 2019+
No Bumper
5 Hours
Cut Required
Approximately
Document Number: BBR074/190523

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Summary of Contents for Ironman4x4 BBR074

  • Page 1 SAFETY WARNING Ironman 4X4 requires you read and understand the safety and pre-install directions on page 2 and 3 before commencing installation of this product. Document Number: BBR074/190523 This product has been tested for airbag compatibility Document Number: BBR074/070323 and therefore the mounting system MUST NOT be modified...

  • Page 2: Pre-Installation Procedures

    (Located on label behind bull bar wing) Page 2 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 3 Page 3 of 27 Page 3 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 4 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 4 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 5 Any damage or losses caused by improper installation and application, goes beyond our quality warranty. Page 5 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 6: Tools Required

    M10 x 1.25 M12 x 1.25 10.5 ft/lb Page 6 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 7 NOTE There are hidden screws. Page 7 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 8 Parking Sensors at this point. Page 8 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 9 Repeat procedure on opposite side. Item: 7 and 8 Page 9 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 10 Item: 6 and 4 Item: 14 and 10 Item: 22 Page 10 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 11 Refer page 6. Paint mark all bolt heads. Page 11 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 12 Control box bracket can bolt over the electrical motor or gearbox side. Page 12 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 13 Connect winch power cables, colour to colour to the winch. Page 13 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 14 If the vehicle doesn’t have factory parking sensors, leave the centre complete. Page 14 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 15 Page 15 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 16 Clip in parking sensors into parking sensor housings. NOTE Don’t cable tie off yet, leave wiring loom loose. 31. BBR074 is a bumper replacement. Install supplied bumper infills with hardware. Leave loose to adjust once bar is in place.
  • Page 17 Spacer may be required. Item 21 Page 17 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 18 Item: 17 and 18 Page 18 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 19 Item: 33 Page 19 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 20 To aid in fitting the bar it is advised to tape nut plate to cradle as shown. Item: 9 and 10 Page 20 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 21: Lower Section

    Page 21 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 22 49. Position bar infills and tighten. Repeat procedure on opposite side. Page 22 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 23 Repeat procedure on opposite side. Item: 11 and 12 Page 23 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 24 Install number plate and number plate to the vehicle with hardware supplied. Item: 30 Page 24 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 25: Wiring Diagrams

    NEGATIVE HIGHBEAM TRIGGER (BLACK) LIGHTBAR (RED) GND (BLACK) PARKER (BROWN) Page 25 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...

  • Page 26: Indicator Light

    Lamp Parklight Switch SPST Ground White Ground Page 26 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...
  • Page 27 • Stand back and admire your work. Page 27 of 27 Document Number: BBR074/190523 ©Copyright 2023 Ironman 4x4 Pty Ltd. No part of this publication may be reproduced or replicated without the prior written consent of Ironman 4x4 Pty Ltd...