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Mercia Garden Products 0628CSNE0404HGDD2SW-V1 General Instructions Manual

28mm log cabin, corner standard, no extras, 4x4m, half glazed double doors, two short windows

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General Instructions
0628CSNE0404HGDD2SW-V1
28MM LOG CABIN, CORNER STANDARD, NO EXTRAS, 4X4M, HALF GLAZED DOUBLE
DOORS, TWO SHORT WINDOWS.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be a ected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your speci c product code
Please retain product label and instructions for future reference
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
2mm Drill bit
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
It is advisable to use a hand
saw when cutting roof and
oor boards.
Screws & Nails
Measure
overall
length
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
CAUTION
Every e ort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Ensure to measure and check before cutting
boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Bolts
To identify the xings
Measure
required for each step use a
under the
measuring tape.
head
P 1

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Summary of Contents for Mercia Garden Products 0628CSNE0404HGDD2SW-V1

  • Page 1 EN71 level, we cannot accept responsibility for your safety whilst erecting or using this product. For assistance please contact customer care on: 01636 821215 Refer to the instructions pages for your speci c product code Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN www.merciagardenproducts.co.uk...
  • Page 2: Window Contents

    0628CSNE0404HGDD2SW-V1 Please retain product label and instructions for future reference Overall Dimensions: Double Door Contents Width = 4090mm Depth = 4150mm Roof Assembly 1 Height = 2867mm Base Dimensions: Width = 3808mm Depth = 3808mm Before assembly please make sure you have a...
  • Page 3 Please retain product label and instructions for future reference Starter Board - 28x66x2919mm QTY 1 Log Board - 28x120x2110mm QTY 1 Roof Truss E - 40x140x1540mm QTY 1 LB28RG66-AGRL-2919 (1x45 deg cut top, 1x45 deg cut bottom) LB28-JDR-2118 (1x45 deg cut right, window notch) AI-06LOGC4RTE-V1 Finisher Board - 28x64x2110mm QTY 1 Log Board - 28x120x675mm QTY 30...
  • Page 4 Please retain product label and instructions for future reference Roof Board Pack A QTY 2 AI-06LOGC4X4RBP1-V5 Fascia - 16x120x4100mm QTY 1 SR16120-4100 Fascia - 16x120x3000mm QTY 1 SR16120-3000 *HINT: keep the roof board packs seperate to prevent mixing them up. Fascia - 16x120x2500mm QTY 2 SR16120-2500 Fascia - 16x120x2168mm QTY 2...
  • Page 5: Pre-Assembly

    Please retain product label and instructions for future reference Nail Bag There may be extra screws present in the nail bag 70mm Screw x 97 70mm Bolt Set x 20 40mm Screw x 904 120mm Screw x 13 90mm Screw x 12 30mm Screw x 182 Felt Tacks x 850 80mm Screw x 24...
  • Page 6 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 2 Step 1 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 54 QTY 6 Parts needed - No. 53 QTY 1 No. 55 QTY 1 No.
  • Page 7 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. Step 3 IMPORTANT: Pre-drill before xing screws. Step 4 Parts Needed - No. 22 QTY 1 Parts needed - No. 25 QTY 1 No. 30 QTY 1 No.
  • Page 8 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 6 Step 7 IMPORTANT : Pre-drill before xing screws. Parts Needed - No. 11 QTY 1 Parts Needed - No. 9 QTY 1 No. 12 QTY 1 No.
  • Page 9 Please retain product label and instructions for future reference Step 8 Step 10 Parts needed - No. 23 QTY 12 To adjust and align your doors: No. 24 QTY 12 No. 29 QTY 12 1. Lift up the doors to separate the two No.
  • Page 10 Please retain product label and instructions for future reference IMPORTANT : Pre-drill before xing screws. Step 11 IMPORTANT: Pre-drill before xing screws. Step 12 Parts Needed - No. 2 QTY 2 Parts Needed - No. 1 QTY 2 No. 3 QTY 2 No.
  • Page 11 Please retain product label and instructions for future reference Step 15 Step 13 Parts needed - No. 26 QTY 1 Once you have laid the second level of Make the log cabin level by boards onto the log cabin slide the adding another right hand windows between the smaller boards board (No.
  • Page 12 Please retain product label and instructions for future reference Step 17 Step 19 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 27 QTY 1 Parts needed - No. 75 QTY 1 No. 31 QTY 1 No. 32 QTY 1 ** Please Note: No.
  • Page 13 Please retain product label and instructions for future reference Step 21 Step 20 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 45 QTY 1 Parts needed - No. 52 QTY 1 No. 47 QTY 1 No.
  • Page 14 Please retain product label and instructions for future reference Step 23 Step 22 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 45 QTY 2 Parts needed - No. 46 QTY 1 No. 49 QTY 1 Place 2x ‘Roof Truss A’...
  • Page 15 Please retain product label and instructions for future reference Step 25 IMPORTANT: Pre-drill before xing screws. Step 24 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 40 QTY 6 Parts needed - No. 50 QTY 1 No. 41 QTY 1 No.
  • Page 16 Please retain product label and instructions for future reference Step 26 Step 27 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 45 QTY 2 IMPORTANT: Pre-drill before xing screws. You can now x the assembled roof Locate the last two ‘Roof Truss truss’s and roof purlin to the log A’...
  • Page 17 Please retain product label and instructions for future reference Step 28 Step 29 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 72 QTY 2 Pack A IMPORTANT: Pre-drill before xing screws. Parts needed - No. 72 No. 73 QTY 2 Pack B No.
  • Page 18 Please retain product label and instructions for future reference Step 31 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 30 Parts needed - No. 72 Parts needed - No. 72 No. 73 No. 73 No. 74 No. 74 *HINT: keep the roof board *HINT: keep the roof board packs seperate so they do not...
  • Page 19 Please retain product label and instructions for future reference Step 32 Step 33 IMPORTANT: Pre-drill before xing screws. Parts needed - No. 72 Parts needed - No. 72 IMPORTANT: Pre-drill before xing screws. No. 73 No. 73 No. 74 No. 74 *HINT: keep the roof board *HINT: keep the roof board Roof Assembly 1...
  • Page 20 Please retain product label and instructions for future reference Step 36 Step 34 Lift each door onto the already existing Lift each window onto the already existing hooks on the window frame, ensuring the hooks on the door frame, ensuring the hook and bands connect.
  • Page 21 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 37 Step 38 Parts Needed - No. 18 QTY 1 Parts Needed - No. 15 QTY 1 No. 19 QTY 1 No.
  • Page 22 Please retain product label and instructions for future reference Step 39 Step 40 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Parts needed - No. 69 Parts needed - No. 69 Measure and cut the felt (No. 69) using Measure and cut the remaining the dimensions given below as a felt (No.69) using the dimensions...
  • Page 23 Please retain product label and instructions for future reference Step 41 IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 42 Parts needed - No. 71 Parts needed - No. 68 QTY 7 Roof Place the oor boards (No. 71) Inside the building place the closure inside the building ush to the log trim (No.
  • Page 24 Please retain product label and instructions for future reference IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws. Step 45 Step 44 Parts needed - No. 67 QTY 10 Parts needed - No. 63 QTY 1 No. 64 QTY 1 Arrange the storm braces (No.
  • Page 25 Please retain product label and instructions for future reference Step 46 Parts Needed: No. 6 QTY 2 No. 16 QTY 1 Attach the Rain Guards (No.6) to the window frame, xing in place onto the framing above each window using 3x70mm screws per guard.