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Flavel Rocco HE FPHL RN2 Series Installation, Maintenance & User Instructions

High efficiency log effect room heater
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Rocco HE
Model No. FPHL**RN2
HIGH EFFICIENCY LOG EFFECT ROOM HEATER
Installation, Maintenance & User Instructions
Hand these instructions to the user
Model No. FPHL**RN2 is for use on Natural Gas (G20) at a supply pressure
of 20 mbar in G.B. / I.E.
** Denotes trim & colour variant

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Summary of Contents for Flavel Rocco HE FPHL RN2 Series

  • Page 1 Rocco HE Model No. FPHL**RN2 HIGH EFFICIENCY LOG EFFECT ROOM HEATER Installation, Maintenance & User Instructions Hand these instructions to the user Model No. FPHL**RN2 is for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E. ** Denotes trim &...
  • Page 2 Information Requirements for Commission Regulation (EU) 2015/1188 Model Identifier FPHL**RN2 Indirect Heating Functionality Direct Heat Output 3.6kW Indirect Heat Output Not Applicable Fuel Natural Gas (G20) NOx Emissions 130mg/kWh Nominal Heat Output 3.6kW Minimum Heat Output (Indicative, all models) 1.5kW Useful Efficiency at Nominal Heat Output 73.9% Useful Efficiency at Minimum Heat Output (Indicative)

  • Page 3: Table Of Contents

    CONTENTS PAGE Section 1 Information and Requirements Appliance information Conditions of installation Flue & Chimney Suitability Shelf position Hearths Installation to plastered wall surfaces Section 2 Installation of Fire Unpacking the combustion chamber Preparing the combustion chamber opening (In studded wall) Preparing the combustion chamber opening (In chimney breast) Securing the fire to the opening Installation of the gas supply...

  • Page 4: Information And Requirements

    SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Main injector : (1 off) Stereomatic Injector Cat 82 – size 380 (NG) Pilot Type : ERTA  PG-83-10 Max. Gross Heat Input : 5.4 kW Min. Gross Heat Input : 3.0 kW 0.512 m 3 /hr (High) Gas Rate : 0.290 m 3 /hr (Low) Cold Pressure :...

  • Page 5: Conditions Of Installation

    INSTALLATION REQUIREMENTS CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a GAS SAFE Registered Installer, in accordance with these installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.

  • Page 6: Shelf Position

    SHELF POSITION The fire may be fitted below a combustible shelf providing there is a minimum distance of 300mm above the top of the fire and the shelf does not project more than 150mm. If the shelf overhangs more than 150mm the distance between the fire and the shelf must be increased by 15mm for every 25mm of additional overhang over 150mm.

  • Page 7: Installation Of Fire

    SECTION 2 INSTALLATION OF FIRE UNPACkING THE COMBUSTION CHAMBER Carefully lift the combustion chamber out of the carton. Remove the loose item packaging carefully from the pack. Check the contents as listed :- DO NOT UNDER ANY CIRCUMSTANCES USE THIS APPLIANCE IF THE GLASS PANEL IS BROkEN OR NOT SECURELY FIXED TO THE FIREBOX.

  • Page 8: Preparing The Combustion Chamber Opening (In Studded Wall)

    4 & 5. For installation into such applications a flue box with 125mm flue pipe adaptor is available to purchase as a cost option extra, please order part number 1125-130260, from your local Flavel stockist. Fig. 4 Minimum 125mm flue liner required...

  • Page 9: Preparing The Combustion Chamber Opening (In Chimney Breast)

    PREPARATION OF THE COMBUSTION CHAMBER OPENING (INTO EXISTING CHIMNEY BREAST) An opening should be constructed to the following dimensions in the existing chimney breast. See figure 6 below. Fig. 6 Lintle must project 150mm either side of the Opening Width = 750mm opening if cutting into an existing chimney...
  • Page 10 Fig. 7 The Interactive Zone - Openings, beams or joists within this area need to be assessed. 400mm interactive area Load triangle - No beam or opening permissible within this area 600mm load triangle Lintel e.g. 750mm x 75mm Proposed Opening in Chimney Breast The opening needs to be sufficient to accomodate the combustion chamber.

  • Page 11: Securing The Fire To The Opening

    SECURING THE FIRE TO THE OPENING 2.4.1 The combustion chamber must be secured to the opening via the four off screw and rawlplugs provided. Figure 8 & 9 below shows the hole centres in the mounting flanges of the combustion chamber. Fig.

  • Page 12: Installation Of The Gas Supply

    INSTALLATION OF THE GAS SUPPLY (INTO STUDDED WALL OR EXISTING CHIMNEY BREAST) Before installing the combustion chamber, decide from which side or if a rear connection to the gas supply is required. Plan the pipe run to enter the below the firebox from the left, right or rear and connect to the inlet elbow. See figure 10, 11 &...

  • Page 13: Fitting The Efficiency / Flue Restrictor Baffle

    FITTING OF THE EFFICIENCY BAFFLE. 2.6.1 The product is supplied with an efficiency baffle to improve the efficiency of the product when installed into Class 1 flues, of minimum diameter 175mm / 7” or brick built 225mm x 225mm chimneys. The minimum effective height of all flues must be 3 metres or above unless 125mm / 5”...

  • Page 14: Removal & Re-Fitting Of The Glass Frame

    REMOVING / RE-FITTING THE GLASS FRAME ASSEMBLY 2.8.1 The glass frame is held in position by hooking the top flange over the combustion chamber opening at the top as shown in figure 14 below. Fig. 14 Glass Frame Assembly locates over lip on top of combustion chamber lid, and drops onto flange as shown.

  • Page 15: Fitting The Fuel Bed Logset

    SECTION 3 INSTALLATION OF FIRE FITTING THE FUEL-BED LOGSET 3.1.1 The gravel material should then be first layed around the base of the combustion chamber as shown below in figure 16, leaving the rear section as shown to allow the fitting of Log “A” Fig.
  • Page 16 3.1.3 Fit Log “B” into position on left hand side of the fuel-bed base log “A”as shown below in figure 18, using the groove in Log “A” as a guide for placement. Fig. 18 3.1.4 Fit Log “C” into position on left hand side of the fuel-bed base log “A”as shown below in figure 19, using the groove in Log “A”...
  • Page 17 3.1.5 Fit Log “D” into position on left hand side of the fuel-bed base log “A”as shown below in figure 20, using the groove in Log “A” as a guide for placement. Fig. 20 3.1.6 Fit Log “E” into position at centre of the fuel-bed base log “A”as shown below in figure 21, using the groove in the centre of Log “A”...
  • Page 18 3.1.7 Fit Log “F” into position at right hand side of centre of the fuel-bed base log “A”as shown below in figure 22, using the groove in Log “A” as a guide for placement. Fig. 22 3.1.8 Fit Log “G” into position at right hand side of the fuel-bed base log “A”as shown below in figure 23, using the raised section in the base log as a guide for position.

  • Page 19: Making The Gas Connection & Checking For Gas Tightness

    Warning : Use only the logs supplied with the fire. When replacing the logs remove the old logs and discard them. Fit a complete set of logs of the correct type. Do not fit additional logs or any logs other than a genuine replacement set.

  • Page 20: Removal & Re-Fitting The Trim

    REMOVAL & RE-FITTING OF THE TRIM ASSEMBLY 3.3.1 The trim is attached to firebox by 4 off magnets as shown below in figure 24. Fig. 24 Fit trim to firebox and secure with 4 off magnets as shown 3.3.2 Ensure the trim is securely fitted to the fire.

  • Page 21: Fitting The Batteries

    FITTING THE BATTERIES 3.4.1 The control valve is located at the base of the fire as shown below in figure 25. Fig. 25 Position of battery cover on control valve 3.4.2 Remove the battery compartment cover from the control valve as indicated below in figure 26 and fit the 3 off AA sized batteries to the control valve unit.

  • Page 22: Lighting The Fire Manually

    3.4.4 Fit two off AA batteries to the handset in the direction shown inside the handset moulded into the plastic. 3.4.5 For Remote control model operation please see section 3.6 LIGHTING THE FIRE MANUALLY VIA THE CONTROL VALVE 3.5.1 These products can be operated manually by using the buttons directly on the fire control in addition to the handset (should the need arise).

  • Page 23: Lighting The Fire Via The Remote Control Handset

    LIGHTING THE FIRE VIA THE REMOTE CONTROL HANDSET 3.6.1 Ensure valve power isolation switch is in the on position - see figure 27 Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset.
  • Page 24 LIGHTING THE APPLIANCE - REMOTE CONTROL MODELS  (CONTINUED) 3.6.3 To decrease the heat input level of the burner hold the handset as described in section 3.6.1 to unlock the keypad then press and release the - button. Pressing and releasing the - button will lower the heat input level one step at a time.

  • Page 25: Checking For Clearance Of Combustion Products

    CHECkING FOR CLEARANCE OF COMBUSTION PRODUCTS 3.7.1 Close all doors and windows in the room. 3.7.2 Light the fire and allow to run for approximately 5 minutes on high position. 3.7.3 After approximately 5 minutes hold a smoke match just inside and below the centre of the lower front edge of the top of the fire as shown in figure 29 below (It is recommended that a suitable smoke match holder is used when checking for clearance of combustion products).

  • Page 26: Maintenance

    Servicing Notes Servicing should be carried out annually by a competent person such as a GAS SAFE registered engineer. It is a condition of Flavel Fires extended guarantee scheme that this is carried out by a competent person i.e a GAS SAFE registered Engineer in accordance with these servicing notes, and as a condition of the guarantee the oxypilot must be changed.

  • Page 27: Removal Of The Pilot Assembly

    4.2.3 Loosen the pilot pipe, disconnect the ignition lead from the electrode and disconnect the thermocouple leads 4.3.4 Loosen the pilot pipe and disconnect the ignition lead from the electrode and the thermocouple leads from the rear of the valve. 4.3.5 Remove the two fixing screws which secure the pilot assembly to the burner unit.

  • Page 28: 5.1 Installation Information

    SECTION FIVE - USER INSTRUCTIONS 5.1 INSTALLATION INFORMATION CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a competent (e.g. GAS SAFE Registered) Installer, in accordance with the installation instructions and the Gas Safety (Installation and Use) Regulations 1998 as amended. Failure to install appliances correctly could lead to prosecution.

  • Page 29: About The Rocco He Room Heater

    5.2 ABOUT YOUR NEW ROCCO HE ROOM HEATER The Flavel Rocco High Efficiency log effect room heater incorporates a unique and highly developed fuel bed which gives the realism of a loose log layout combined with realistic flames and glow. The use of durable hard ceramic material in the construction of the fuelbed components ensures long and trouble free operation.

  • Page 30: Operating The Fire

    OPERATING THE FIRE - REMOTE CONTROL MODELS 5.4.1 The controls comprise a remote handset, to turn the fire on and off and adjust the gas rate. Ensure valve power isolation switch is in the on position - see figure 3. Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset.
  • Page 31 OPERATING THE FIRE - REMOTE CONTROL MODELS  (CONTINUED) 5.4.3 To decrease the heat input level of the burner hold the handset as described in section 5.4.1 to unlock the keypad then press the and release the - button. Pressing and releasing the - button will lower the heat input level one step at a time.
  • Page 32 MANUAL OPERATION OF REMOTE CONTROL MODELS 5.5.1 These products can therefore be operated manually should the need arise. The control valve is located at the base of the fire as shown below in figure 2. Fig. 2 Position of control valve 5.5.2 Ensure that the power isolation switch is in position “1”...

  • Page 33: Manual Operation Of The Fire

    5.5.3 To operate the fire press and hold the “power” button as shown in figure 3 on the previous page for two seconds, release as soon as the red indicator light in figure 3 on the previous page illuminates. The burner will start its ignition sequence and light to the maximum heat input level.
  • Page 34 CLEANING WARNING : Before attempting any cleaning operation ensure that the fire has been allowed to fully cool. 5.7.1 CLEANING THE TRIM AND PAINTED METAL PARTS The trim that is supplied for use with this product must be gently cleaned with a damp cloth only.

  • Page 35: Cleaning Instructions

    REMOVAL & RE-FITTING THE FUEL-BED LOGSET 5.8.1 The gravel material should then be first layed around the base of the combustion chamber as shown below in figure 4, leaving the rear section as shown to allow the fitting of Log “A” 5.8.2 Place the largest Log “A”...
  • Page 36 5.8.3 Fit Log “B” into position on left hand side of the fuel-bed base log “A”as shown below in figure 6, using the groove in Log “A” as a guide for placement. Fig. 6 5.8.4 Fit Log “C” into position on left hand side of the fuel-bed base log “A”as shown below in figure 7, using the groove in Log “A”...
  • Page 37 5.8.5 Fit Log “D” into position on left hand side of the fuel-bed base log “A”as shown below in figure 8, using the groove in Log “A” as a guide for placement. Fig. 8 5.8.6 Fit Log “E” into position at centre of the fuel-bed base log “A”as shown below in figure 9, using the groove in the centre of Log “A”...
  • Page 38 5.8.7 Fit Log “F” into position at right hand side of centre of the fuel-bed base log “A”as shown below in figure 10, using the groove in Log “A” as a guide for placement. Fig. 10 5.8.8 Fit Log “G” into position at right hand side of the fuel-bed base log “A”as shown below in figure 11, using the raised section in the base log as a guide for position.
  • Page 39 IMPORTANT NOTE HAVING FITTED THE GRAVEL MATERIAL IN THE BASE OF THE COMBUSTION CHAMBER, ENSURE THAT NONE OF IT IS ON THE BURNER FLAME STRIP OR IN THE PILOT ASSEMBLY. IF MATERIAL IS OBSERVED VISUALLY ON THESE COMPONENTS, REMOVE THE FUEL-BED LOGSET, REMOVE THE GRAVEL MATERIAL FROM THE BURNER AND OR PILOT AND RE-FIT THE LOGS AS DETAILED IN SECTION 5.8 ON THE PREVIOUS PAGES.
  • Page 40 REMOVING / RE-FITTING THE GLASS FRAME ASSEMBLY 5.9.1 The glass frame is held in position by hooking the top flange over the combustion chamber opening at the top as shown in figure 12 below. Fig. 12 Glass Frame Assembly locates over lip on top of combustion chamber lid, and drops onto flange as shown.

  • Page 41: Removal & Re-Fitting The Glass Frame

    5.10 REMOVAL & RE-FITTING OF THE TRIM ASSEMBLY IMPORTANT NOTE : The trim assembly of this product is a working surface and as such will become hot in use. Allow the product and trim to fully cool prior to attempting to remove it. 5.10.1 The trim is attached to firebox by 4 off magnets as shown below in figure 14.

  • Page 42: User Replaceable Parts

    5.11 USER REPLACEABLE PARTS The only user replaceable parts on this fire are the fuelbed / log form, and the handset / gas valve batteries, which may be replaced as described in this manual. Replacement of any other parts must be carried out by a competent person such as a GAS SAFE registered gas installer.

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