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ARB 3217300 Fitting Instructions Manual
ARB 3217300 Fitting Instructions Manual

ARB 3217300 Fitting Instructions Manual

Nissan gu patrol bull bar, 10/2004 onwards (srs air bag equipped models)

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NISSAN GU PATROL BULL BAR, 10/2004 ONWARDS
(SRS AIR BAG EQUIPPED MODELS)
PRODUCT NUMBERS:
3217300 – Non winch bar to suit flared vehicles
3417300 – Winch bar to suit flared vehicles
FITTING KITS:
6172339 – To suite winch bars (3417300)
6172359 – To suite non-winch bar (3217300)
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT
PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.
TAKE NOTE OF THE FOLLOWING:
• THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS USING
ONLY THE HARDWARE SUPPLIED.
• IN THE EVENT OF DAMAGE TO ANY BULL BAR COMPONENT, CONTACT YOUR
NEAREST AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE
IMPACT ABSORPTION SYSTEM MUST NOT BE ATTEMPED.
• DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.
• DO NOT REMOVE LABELS FROM THIS BULL BAR.
• THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:
- ARB 6821201 Fog Light Kit Suit 3163015
- Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS
29/04/08
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA: (08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
Page 1 of 12
3786405

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Summary of Contents for ARB 3217300

  • Page 1 3786405 If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807...
  • Page 2 PART No DESCRIPTION 3756499 CONTROL BOX BRACKET CONTROL BOX FITMENT (winch bars only) 6151020 BOLT M8 x 16mm 4581044 WASHER FLAT M8 6151132 NUT FLANGE M8 EG50 GROMMET RUBBER 180302 CABLE TIES WINCH (8/9,000LB) 4581040 WASHER FLAT 3/8” 6151074 BOLT UNC 3/8” x 1 3/4” WINCH (10/12,000LB) 4581041 WASHER FLAT 7/16”...
  • Page 3 3163015 COMBINATION LIGHT SURROUND KIT INDICATORS TO BULL BAR 180701 SCOTCH LOCK 6821152 TURN SIGNAL/CLEARANCE LIGHT LOOM 6821151L TURN SIGNAL/CLEARANCE LIGHT 6821151R TURN SIGNAL/CLEARANCE LIGHT 30/04/08 Page 3 of 12 3786405...
  • Page 4: Tools Required

    TOOLS REQUIRED. Basic tool kit: torque wrench, drill, 10mm drill bit, 14mm and 16mm stepped ring spanners. ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION. 1. Fit buffers to bar using 6mm flange nuts. 2. Rest the bar face down on two stands so assembly can be carried out.
  • Page 5 TO FIT A WINCH BAR (## If not fitting a winch proceed to step 20) 6. To fit an 8/9/9.5/000lb winch, rotate ORIGINAL gearbox 144° counterclockwise. 7. Stand winch upright and undo the capped head screws and by lifting the VIEWED FROM LHS OF VEHICLE gearbox only a couple of millimeters,...
  • Page 6 12. If fitting the XP 9.5 winch, remove the cover from the control box. 13. Remove the two cap screws, nuts and spacer washers that hold the four solenoids in place. 14. Remove the four solenoids from the base of the control box using the copper bus bar as an aid and hold to one side.
  • Page 7 19. Bolt the control box bracket to the control box. Fit the two grommets into the round holes then thread the cable through. Mount the control box bracket onto the top pan, using M8 bolts, flat washers and flanged nuts. Use the cable ties to ensure the winch cables are secure, clear of moving parts and sharp edges and tie them together.
  • Page 8 24. Connect the winch control box cables to the winch. Refer to Warn installation instruction manual when wiring up winch. 25. Ensure that all cables are installed well clear of all sharp or moving parts, by using cables ties from bolt kit. 26.
  • Page 9 30. Fit M12 x 40mm bolts, spring washers and heavy-duty flat offset washers through bull bar side mounting holes into original bumper bar captive nut mounting holes. (Do not Tighten) 31. Fit M12 x 40mm bolt (passenger’s side) & M12 x 35mm bolt (driver’s side), ½”...
  • Page 10 34.Wind each impact absorber adjuster bolt out until it is firm against the chassis rail extensions and tighten the lock nut. 35. Assemble and install combination light surrounds (p/n 3163015) as per instructions no. 3786421 supplied with surround kit. Note: Optional fog lamps can be installed at this point as per fitting instruction no.
  • Page 11 37. Fit the air deflector / deflectors using M6 nuts and bolts. Fit three M6x16 bolts and washers through the front of the upper deflector into the cage nuts previously installed. Fit two M6x16 bolts, through the two slots on each side of the deflector, with washers and flange nuts to fasten the deflector to the mating impact absorbers.
  • Page 12 38. If fitting optional driving lights to vehicle do so at this stage, use the lower cutouts in the bar to access with the ratchet and extension to tighten lights to bar. 39. Fit number plate to bar using M6x16 bolts, washers and flange nuts.

This manual is also suitable for:

3417300