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ARB 3921120 Fitting Instructions Manual
ARB 3921120 Fitting Instructions Manual

ARB 3921120 Fitting Instructions Manual

Prado winch/non winch bumper to suit gxl, vx and grande 2003-

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ARB PRADO WINCH/NON WINCH BUMPER TO SUIT
PART No
FITTING KIT NO: 6172356
WHEN INSTALLED IN ACCORDANCE WITH THESE INSTRUCTIONS, THE FRONT
PROTECTION BAR DOES NOT AFFECT OPERATION OF THE SRS AIRBAG.
TAKE NOTE OF THE FOLLOWING:
 THIS PRODUCT MUST BE INSTALLED EXACTLY AS PER THESE INSTRUCTIONS
USING ONLY THE HARDWARE SUPPLIED.
 IN THE EVENT OF DAMAGE TO ANY BAR COMPONENT, CONTACT YOUR NEAREST
AUTHORISED ARB STOCKIST. REPAIRS OR MODIFICATIONS TO THE IMPACT
ABSORPTION SYSTEM MUST NOT BE ATTEMPED.
 DO NOT USE THIS PRODUCT FOR ANY VEHICLE MAKE OR MODEL, OTHER THAN
THOSE SPECIFIED BY ARB.
 DO NOT REMOVE LABELS FROM THIS BAR.
 THIS PRODUCT OR ITS FIXING MUST NOT BE MODIFIED IN ANY WAY.
OPTIONAL LIGHT SETS TO SUIT THIS PRODUCT:
- ARB 6821201 Fog Light Kit Suit 3163015
- Up to IPF 900 SERIES FOG OR DRIVING LIGHT SETS
Suits warn 9000lb and 9500lb High Speed winches
Tools Required For Bar Fitment: Basic Tool Kit, 17mm Tube Spanner, Cir-Clip pliers,
Drill, 10mm and 13mm Drill Bits.
03/07/2014
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA:(08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
GXL, VX AND GRANDE 2003 ONWARDS.
3921120
5100050 Top Tube Kit
5100160 Buffer Kit – With hole (required when fitting Top Tube)
5100170 Buffer Kit – With no hole
WARNING
FOR VEHICLES EQUIPPED WITH SRS AIRBAG
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Summary of Contents for ARB 3921120

  • Page 1 3786418 If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807...
  • Page 2 USE. PART NO. DESCRIPTION 3756571 Bracket Mount Assembly 3756645R Bracket Mount Brace RHS 3756645L Bracket Mount Brace LHS 3193741 Captive Nut Plate 6151306 Nut Cage M12 x 1.75 6151255 Bolt M12 x 1.75 x 40mm Impact Absorber To Chassis 6151189 Nut M12 x 1.75 6151094 Bolt M12 x 1.25 x 30mm...
  • Page 3 EG50 Rubber Grommet 3756499 Bracket Control Box 6151021 Bolt M8 x 20mm 4581044 Washer Flat M8 Winch To Bull Bar 6151132 Nut Flange M8 BLB560 Cable Black 560mm 4581040 Washer Flat M10 x 2mm Bolt 1 ¾” x 3/8” UNC 6151074 6522031L Washer Bottle Guard For Sahara bar...
  • Page 4 Fit cage nuts to the bull bar. M10’s to the six square holes in the upright and M6’s in the four square holes in the lower part of the pan. Also fit the M12 cage nuts to the captive nut assembly. Remove front bumper cover from vehicle.
  • Page 5 Insert the captive nut assembly through the front of the chassis and line it up with the hole at the end of the mount brace. Fix in place with the M12 x 1.75 x 40mm bolt, M12 flat and spring washers.
  • Page 6 For ease of access the winch gearbox handle needs to be rotated. To do this undo all the cap screws and carefully lift the gearbox clear of the winch body so as not to damage the gasket. (Do not BEFORE ROTATION lift the gearbox more than a couple of millimetres) Rotate the gearbox anti-clockwise three hole spaces.
  • Page 7 Fit the control box bracket to the bar using two M8 x 20mm bolts, M8 flat washers and M8 flange nuts. Fit the control box to the control box bracket and connect the power cables to the winch as per the winch instructions.
  • Page 8 If fitting Top Tube Attach the tube to the bar by pushing through the holes in the buffers, fix using two M12 x 1.75 x 40mm bolts, ½” flat and spring washers. NOTE: Torque these M12 fasteners to Attach tube 44Nm only (Critical) inside wing Position the bar so that there is an even...
  • Page 9 Fit the bull bar stone tray by sliding the tray under the front of the vehicles original stone tray and fixing in place with the original bolts from the vehicles stone tray. Fit the front of the stone tray to the bull bar with four M6 x 16mm bolts, M6 large panel washers and M6 spring washers.