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PRODUCT NUMBER: -
341 4480 - Winch Bull Bar, to suit flared vehicles without fog option.
341 4490 – Winch Bull Bar to suit non-flared vehicles without fog option.
FITTING KIT: -
6173292
OPTIONAL FITTING KIT FOR WINCH FITMENT: 3514010
NOTE THE FOLLOWING: -
This product must be installed exactly as per these instructions using only the hardware supplied.
In the event of damage to any bull bar component, contact your nearest authorized ARB stockist.
Repairs or modifications to the impact absorption system must not be attempted.
Do not use this product for any vehicle make or model, other than those specified by ARB.
Do not remove labels from this bull bar.
This product or its fixing must not be modified in any way.
The installation of this product may require the use of specialized tools and/or techniques
It is recommended that this product is only installed by trained personnel
These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
During installation, it is the duty of the installer to check correct operation/clearances of all
components
Work safely at all times
Unless otherwise instructed, tighten fasteners to specified torque
26/9/2014
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA: (08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
HILUX ARB BULL BAR, 2011 ONWARDS
(SRS AIR BAG EQUIPPED MODELS)
WARNING
Page 1 of 17
378 7996
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Summary of Contents for ARB 341 4480
- Page 1 378 7996 If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807...
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Page 2: General Care And Maintenance
GENERAL CARE AND MAINTENANCE choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent value. To keep your bar in original condition it is important to care and maintain it following these recommendations: ... - Page 3 PART No DESCRIPTION 3756499 CONTROL BOX BRACKET 6151234 BOLT, M8 x 1.25 x 25 LONG (BLACK) CONTROL BOX FITMENT 4581045 WASHER FLAT M8 (BLACK) (WINCH ONLY) 6151132 NUT FLANGE M8 180302 CABLE TIES WASHER FLAT 3/8” 4581040 BOLT UNC 3/8” x 1 ¾” WINCH (8000/9000/9500 LB) 6151074 BLB850...
- Page 4 6522649 PANEL STONE GUARD UPPER HILUX 05 6522650 PANEL STONE GUARD LOWER HILUX 05 6151303 CAGE NUT, M8 (3mm PLATE) CENTRE STONE DEFLECTORS 4581045 WASHER, FLAT, M8 (BLACK) 4581047 WASHER, SPRING, M8 (BLACK) 6151234 BOLT, M8 x 1.25 x 25 LONG (BLACK) 6522816R PANEL, WING (RH), HILUX 11 6522816L...
- Page 5 ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION. 1. Remove existing bumper and grill from the vehicle. Once these are removed: Remove the light bracket fitting and discard; this is done by first removing the light and then unscrewing the bracket from the rear of the light fitting. Remove the bumper braces and discard.
- Page 6 5. Remove the protruding bracket in front of the radiator, as it is no longer required (note: the vertical member of this bracket must not be removed as it holds the bonnet latch in position). This may be done by either drilling out the existing spot-welds with a 5mm drill as shown, or by cutting it off with a grinder.
- Page 7 8. Remove the vehicles headlights. 9. Carefully read the wiring diagram supplied at the end of these instructions. 10. Take the relay loom (6821198) from the kit and position in the engine bay so that all wires will reach the appropriate connections.
- Page 8 16. Find a suitable location and then mount the relay. NOTE: Always mount the relay upright to help prevent water ingress. 17. Run the main black wire to a suitable earth. 18. Connect the main power wire (red) to the positive terminal of the battery. (Main battery if a dual battery system is installed) 19.
- Page 9 20. Fit the buffers to the bull bar using the 6mm flange nuts provided. (DO NOT OVER TIGHTEN) 21. Fit cage nuts and nylon plugs to the bull-bar. M10 cage nuts. (4 off) Caged portion is to centre of bull bar. M8 cages nuts.
- Page 10 TO FIT A WINCH BAR ORIGINAL (If not fitting a winch proceed to step 51) 23. To fit an 8/9/9.5/000lb winch, rotate gearbox 72° counterclockwise. 24. Stand the winch upright and undo the capped head screws. Lift the gearbox up - only a couple of millimeters, to VIEWED FROM LHS OF VEHICLE allow the gearbox to be rotated to the...
- Page 11 30. Place winch on a stand with mounting holes facing upwards and lower bull bar onto winch. Align all four holes, using the original 3/8” bolts that came with the winch in the top two holes and the longer 1 ¾” x 3/8” bolts, supplied in the kit, in the lower two holes plus 3/8”...
- Page 12 34. Connect the winch control box cables to the winch. Refer to Warn installation instruction manual when wiring up winch. 35. Ensure that all cables are installed well clear of all sharp or moving parts, by using cables ties from bolt kit. 36.
- Page 13 40. Adjust the bull bar position up/down and in/out to achieve uniform gaps between the bar and the fenders on each side of the vehicle. The nominal clearance between the bull-bar and the fenders is 20mm. Tighten the bolts fitted at steps 37 & 40 to specified torque.
- Page 14 44. Fit the centre stone guards as shown using M8 x 25 black bolts, black M8 flat washers and black M8 spring washers. 45. Use the original bolts in the lower two holes. 46. Fit the M6 cage nuts to the wing stone guards as shown.
- Page 15 49. Fit the wing stone guards to the bull bar / vehicle using M6 x 20 black bolts, M6 black washers, M6 black spring washers. 50. Use the M8 x 25 black bolt, M8 black flat washer and M8 black spring washer to secure the stone guard to the bracket fitted in step 47.
- Page 16 Note: The two photos display the number plate positions for both winch and non- winch bars. BAR FITTED TO THE VEHICLE NOTE: ARB UVP and Recovery point also fitted. 26/09/14 Page 16 of 17 378 7996...
- Page 17 Indicator Loom Part No 6821152 Relay Loom Part No 6821198 Indicator Loom Part No 6821152 26/09/14 Page 17 of 17 378 7996...
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