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HILUX ARB BULL BAR, 2011 ONWARDS
(SRS AIR BAG EQUIPPED MODELS)
PRODUCT NUMBER: -
341 4460 - Winch Bull Bar, to suit flared vehicles only.
341 4450 – Winch Bull Bar to suit non-flared vehicles only.
321 4460 - Bull Bar Non Winch, to suit flared vehicles only.
321 4450 – Bull Bar Non Winch to suit non-flared vehicles only.
FITTING KIT: -
6173152 -To suit winch bull bars. (341 4450/60)
6173155 - To suit non-winch bars. (321 4450/60)
NOTE THE FOLLOWING: -
♦ This product must be installed exactly as per these instructions using only the hardware supplied.
♦ In the event of damage to any bull bar component, contact your nearest authorised ARB stockist.
Repairs or modifications to the impact absorption system must not be attempted.
♦ Do not use this product for any vehicle make or model, other than those specified by ARB.
♦ Do not remove labels from this bull bar.
♦ This product or its fixing must not be modified in any way.
♦ The installation of this product may require the use of specialized tools and/or techniques
♦ It is recommended that this product is only installed by trained personnel
♦ These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held
responsible for the impact of any changes subsequently made by the vehicle manufacturer
♦ During installation, it is the duty of the installer to check correct operation/clearances of all
components
♦ Work safely at all times
♦
Unless otherwise instructed, tighten fasteners to specified torque
05/10/11
If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state.
Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807
WA: (08) 9244 3553 NSW: (02) 9821 3633 ACT: (02) 6280 7475 SA: (08) 8244 5001 QLD: (07) 3872 3872 NT: (08) 8947 2262 TAS: (03) 6331 4190
WARNING
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378 7983
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Summary of Contents for ARB 341 4460
- Page 1 378 7983 If you have any queries regarding the installation of this product please contact the distributor from whom it was purchased, or alternatively the ARB office in your state. Head Office – ARB Corporation Ltd VIC: 42-44 Garden Street, Kilsyth, Victoria, 3137 Tel: (03) 9761 6622 Fax: (03) 9761 6807...
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Page 2: General Care And Maintenance
GENERAL CARE AND MAINTENANCE choosing an ARB Bar, you have bought a product that is one of the most sought after 4WD products in the world. Your bar is a properly engineered, reliable, quality accessory that represents excellent value. To keep your bar in original condition it is important to care and maintain it following... - Page 3 PART No DESCRIPTION 3756499 CONTROL BOX BRACKET 6151234 BOLT, M8 x 1.25 x 25 LONG (BLACK) CONTROL BOX FITMENT 4581045 WASHER FLAT M8 (BLACK) (WINCH ONLY) 6151132 NUT FLANGE M8 EG50 GROMMET RUBBER 180302 CABLE TIES 4581040 WASHER FLAT 3/8” WINCH (8000/9000/9500 LB) 6151074 BOLT UNC 3/8”...
- Page 4 6522649 PANEL STONE GUARD UPPER HILUX 05 6522650 PANEL STONE GUARD LOWER HILUX 05 6151303 CAGE NUT, M8 (3mm PLATE) CENTRE STONE DEFLECTORS 4581045 WASHER, FLAT, M8 (BLACK) 4581047 WASHER, SPRING, M8 (BLACK) 6151234 BOLT, M8 x 1.25 x 25 LONG (BLACK) 6522816R PANEL, WING (RH), HILUX 11 6522816L...
- Page 5 ASSEMBLY SEQUENCE FOR BULL BAR INSTALLATION. 1. Remove existing bumper and grill from the vehicle. Once these are removed: Remove the light bracket fitting and discard; this is done by first removing the light and then unscrewing the bracket from the rear of the light fitting. Remove the bumper braces and discard.
- Page 6 5. Fasten the lower grill bracket to the vehicle head lights, as shown, using M8 x 25 black bolts, flat washers, spring washers and flange nuts. 6. Reassemble the vehicle’s grill removed at step 1; make sure the 2 lower grill tabs are pushed into the clips in the lower grill bracket.
- Page 7 10. Starting with the passenger side, use scotch locks to connect the red wire from the indicator loom (6821152) to the green wire from the vehicles front park lamp. 11. Connect the Yellow / Black wire from the relay loom to the Green / Black wire from the vehicles left indicator.
- Page 8 16. Run the main black wire to a suitable earth. 17. Connect the main power wire (red) to the positive terminal of the battery. (Main battery if a dual battery system is installed) 18. Using the cable ties supplied, secure the loom being sure to keep clear of any hot, sharp or moving surfaces.
- Page 9 20. Fit the buffers to the bull bar using the 6mm flange nuts provided. (DO NOT OVER TIGHTEN) 21. Fit cage nuts and nylon plugs to the bull-bar. M10 cage nuts. (4 off) Caged portion is to centre of bull bar. M8 cages nuts.
- Page 10 23. Fit the factory fog lamp to the bull bar bracket by engaging the peg on the fog lamp (right hand side shown) into the hole in the out board (shorter) side of the bracket as shown. 24. Align the black clip located at the back of the lamp into the corresponding hole in the bracket.
- Page 11 27. Loosely fit the wing trims using 5 oversized M6 washers, 4 M6 nyloc nuts and 1 self-tapping screw on each side of the bar These nuts will be tightened after the bar has been fitted to the vehicle and the wing trims have been positioned in an optimal position.
- Page 12 30. Remove the cover from the control box. 31. Replace the three main power cables that go from winch to control box. Make sure that you identify the colour codes on the new cables before closing control box cover. 32. This must be done for whatever winch is to be fitted to the bull bar.
- Page 13 35. Remove the two bolts in the base of the control box and reposition them into the more centralized holes. Before After 36. Place the 4 solenoids over the 2 metal stands that are facing upwards. Make sure they line up with the holes in the base.
- Page 14 41. Place winch on a stand with mounting holes facing upwards and lower bull bar onto winch. Align all four holes, using the original 3/8” bolts that came with the winch in the top two holes and the longer 1 ¾” x 3/8” bolts, supplied in the kit, in the lower two holes plus 3/8”...
- Page 15 44. Connect the winch control box cables to the winch. Refer to Warn installation instruction manual when wiring up winch. 45. Ensure that all cables are installed well clear of all sharp or moving parts, by using cables ties from bolt kit. 46.
- Page 16 50. Adjust the bull bar position up/down and in/out to achieve uniform gaps between the bar and the fenders on each side of the vehicle. The nominal clearance between the bull-bar and the fenders is 20mm. Firmly tighten the bolts fitted at step 46. Once satisfied with the position of the bull-bar, using a 10mm drill, drill through the 10mm holes in the impact absorber, 2 holes per side,...
- Page 17 52. Fit the centre stone guards as shown using M8 x 25 black bolts, black M8 flat washers and black M8 spring washers. Use the original bolts in the lower two holes. 53. Fit theM6 cage nuts to the wing stone guards as shown.
- Page 18 55. Fit the wing stone guards to the bull bar / vehicle using M6 x 20 black bolts, M6 black washers, M6 black spring washers. Use the M8 x 25 black bolt, M8 black flat washer and M8 black spring washer to secure the stone guard to the bracket fitted in step 55.
- Page 19 60. Fit the plastic plugs into the square holes in the lower or upper pan depending on fitment. Fit the number plate to the bull bar using the black self- tapping screws. The two photos display the number plate positions for both winch and non-winch bars. Provision for a high-lift jack has been provided on both sides of bar.
- Page 20 Another photo for non winch 05/10/11 Page 20 of 21 378 7983...
- Page 21 Indicator Loom Part No 6821152 Relay Loom Part No 6821198 Indicator Loom Part No 6821152 05/10/11 Page 21 of 21 378 7983...
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