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IMPORTANT INFORMATION:
• A copy of our "Safe Operating Practices" Manuals are always available free of charge either by downloading it from our
Technical Publications website @ www.airwinch.com or by contacting the Factory at (800) 866-5457 for North America and
(206) 624-0466 for International. The Safe Operating Practices manual must be read prior to anyone operating a
Ingersoll-Rand winch or hoist. The manual form numbers are as follows:
"Safe Operating Practices Non-Man Rider™ Winches" Manual, Form No. MHD56250
"Safe Operating Practices for Man Rider™ Winches" Manual, Form No. MHD56251
"Safe Operating Practices for Pneumatic, Hydraulic and Electric Hoists" Manual, Form No. MHD56295
• Available winch options may require additional supplements to the basic winch manual.
• For Man Rider™ winches ensure a copy of the Man Rider™ supplement is made available to the operator prior to winch
operation.
Winch Man Rider
™
Model:
FA2, FA2.5,
FH2, FH2.5
FA5
FA10
FA2.5A
FA2B and
HU40A
FH10MR
Fulcrum Electric
LS500HLP/
LS1000HLP
• We strongly recommend that ALL maintenance on Ingersoll-Rand equipment be carried out by personnel certified by
Ingersoll-Rand, or by Ingersoll-Rand Authorized Service Centers.
• Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions.
• Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist.
• ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested
prior to being placed into service:
*
Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
*
Hoists - ANSI / ASME B30.16 (OVERHEAD HOISTS - UNDERHUNG) Refer to section 16.2.2 - Testing.
Form MHD56298
Edition 2
November 2004
71441844
© 2004 Ingersoll-Rand Company
Supplements:
Publication No.
MHD56046
MHD56042 and
MHD56220
MHD56252
MHD56236
MHD56207
MHD56212
MHD56277
SAM0004
Model:
Publication No.
LS500RLP
LS1000RLP
LS150RLP
LS150RLP/500/
1000
LS150RLP and
LS150PLP-PH
LS500RLP-E
LS150RLP-
DP5M-F
LS150HLP
Form MHD56298
SAM0011
SAM0012
SAM0082
SAM0115
SAM0120
SAM0122
SAM0184
SAM0222
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Table of Contents
Related Manuals for Ingersoll-Rand LCA015
Summary of Contents for Ingersoll-Rand LCA015
- Page 1 • Contact the Factory if in doubt about installation, operation, inspection and maintenance instructions. • Use only Genuine Ingersoll-Rand parts when maintaining or repairing a winch, hoist or any component of a winch or hoist. • ANSI / ASME recommends that a winch or hoist (or any components of a winch or hoist) that has been repaired be tested prior to being placed into service: Winches - ANSI / ASME B30.7 (BASE MOUNTED DRUM HOISTS) Refer to section 7.2.2 - Testing.
- Page 2 Always operate, inspect and maintain this hoist in accordance with American National Standards Institute Safety Code (ASME B30.16) and any other applicable safety codes and regulations. Refer all communications to the nearest Ingersoll-Rand Material Handling Office or Distributor. Form MHD56145...
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Page 3: Table Of Contents
TABLE OF CONTENTS Description Page No. Safety Information Danger, Warning, Caution and Notice ................................3 Safe Operating Instructions ....................................4 Warning Tag and Label ...................................... 4 Specifications Model Code Explanation ....................................5 Description ......................................... 6 Specifications Chart ......................................7 Installation Mounting .......................................... -
Page 4: Safety Information
York, NY 10018. installation, operation, or maintenance information which is important but not This manual has been produced by Ingersoll-Rand to provide hazard-related. dealers, mechanics, operators and company personnel with the information required to install, operate, maintain and repair the Safety Summary products described herein. -
Page 5: Safe Operating Instructions
13. Never use the hoist for lifting or lowering people, and never allow anyone to stand on a suspended load. Ingersoll-Rand recognizes that most companies who use hoists 14. Ease the slack out of the chain when starting a lift. Do not have a safety program in force at their facility. -
Page 6: Specifications
SPECIFICATIONS Model Code Explanation Example: LCA030D Liftchain Air Hoist Capacity and Chain Falls LCA015S 1500 kg (3,300 lbs), single fall LCA030S 3000 kg (6,600 lbs), single fall LCA030D 3000 kg (6,600 lbs), double fall LCA060S 6000 kg (13,200 lbs), single fall LCA060D 6000 kg (13,200 lbs), double fall LCA120D... -
Page 7: Description
reduction gear. The output from the planetary reduction gear Description drives the load chain sprocket. The pinion shaft from the planetary reduction is also coupled to the brake discs. The brake The Liftchain hoist is air-powered and designed to suit industrial is engaged at all times, until the hoist is powered in either the or mining applications. -
Page 8: Specifications Chart
f i c t s i / t f s l l t s i i t f t s i / t f / t f / t f / t f INSTALLATION Prior to installing the hoist, carefully inspect it for possible Always make certain the supporting member from which the shipping damage. -
Page 9: Motor
inlet. Supply lines should be as short and straight as installation Chain Container conditions will permit. Long transmission lines and excessive use of fittings, elbows, tees, globe valves, etc. cause a reduction Refer to Dwgs. MHP1441 or MHP1442 in the "PARTS" section. in pressure due to restrictions and surface friction in the lines. -
Page 10: Operation
OPERATION The four most important aspects of hoist operation are: Pendant Follow all safety instructions when operating the hoist. Allow only people trained in safety and operation of this The pendant is a remote control that allows the operator to product to operate the hoist. -
Page 11: Inspection
INSPECTION Inspection information is based in part on American National Frequent Inspection Standards Institute Safety Codes (ASME B30.16). On hoists in continuous service, frequent inspections should be made by operators at the beginning of each shift. In addition, WARNING visual inspections should be conducted during regular service for any damage or evidence of malfunction. -
Page 12: Periodic Inspection
LOAD CHAIN REEVING. Ensure welds on standing links are away from load sheave. Reinstall chain if necessary. Make sure chain is not capsized, twisted or kinked. Adjust as required. Refer to Dwg. MHP0043. (Dwg. MHP0111) HOOK LATCH. Make sure hook latch is present and operating. -
Page 13: Hoists Not In Regular Use
Standby hoists should be inspected at least semiannually discard length, replace the entire chain. Refer to Table 5. in accordance with the requirements of "Frequent Always use genuine Ingersoll-Rand Material Handling Inspection." In abnormal operating conditions, hoists replacement chain. Zinc plated load chain is standard on should be inspected at shorter intervals. -
Page 14: Inspection And Maintenance Report Form
l l o t s i l a i c i l i r e o i t i t a : t n r e t y l l e i ( i t c e i ( t n i : r e , s t i t a... -
Page 15: Lubrication
Use only those lubricants recommended. Other lubricants may affect performance of the hoist. Approval for the use of other lubricants must be obtained from your Ingersoll-Rand Technical Support Department or distributor. Failure to observe this precaution may result in damage to the hoist and/or its associated components. -
Page 16: Hook Assemblies
220 (50W) oil. Hook Assemblies Hoist top and bottom hooks must be packed with Ingersoll-Rand No. 68 Grease or a standard No. 2 multi- purpose grease at regular intervals. Neglect of proper lubrication can lead to excessive wear. Lubricate the hook and latch pivot points. Refer to Dwg. -
Page 17: Troubleshooting
TROUBLESHOOTING This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common hoist symptoms, probable causes and remedies. t s i l l i . -
Page 18: Maintenance
• Shut off air system and depressurize air lines before performing any maintenance. Proper use, inspections and maintenance increase the life and usefulness of your Ingersoll-Rand equipment. During assembly, lubricate gears, bearings and shafts with applicable lubricants. Use of a thread locking compound and/or thread lubricant on capscrew and nut threaded areas helps prevent corrosion of components. -
Page 19: Overload Device Adjustment
When grasping a part in a vise, always use leather- or Overload Device copper-covered vise jaws to protect the surface of the part Refer to Dwg. MHP1302. and help prevent distortion. This is particularly true of Connect the hoist to the air supply. threaded members, machined surfaces and housings. -
Page 20: Accessing The Brake
WARNING • A twisted chain can jam as it passes over the pocket wheel, possibly resulting in damage to the hoist or even breaking the chain and causing injury. Chain Reeving (Dwg. MHP0817) t s i CAUTION • Do not distort the link in any manner. It must be able to pass over the pocket and idler wheels without binding. -
Page 21: Motor Disassembly
LCA060S and LCA120DHoists Remove pinion (11) and gear cover (48). Refer to Dwg. MHP1465. Remove ring gear (18) and planetary support assembly. It is recommended that carry handle (28) on the brake end Remove bearings (17) and (40) from planetary support (19). be removed prior to brake disassembly. -
Page 22: Cleaning, Inspection And Repair
11. Remove retainer ring (40) and bearing (5) from ring gear removal of accumulated dirt and sediments on the gears and support (45). frames. If bushings have been removed, it maybe necessary to ® 12. Remove 'O' rings (46) from gear housing (30). carefully scrape old Loctite from the bushing bores. -
Page 23: Motor Assembly
LCA030S and LCA060D Hoists 2HP with Emergency Stop and Overload Refer to Dwg. MHP1464. Refer to Dwg. MHP1467. Lubricate and install 'O' rings (30) and (33) on brake piston Follow steps 1 through 11 immediately above, for initial motor (29) and brake cover (35). assembly. - Page 24 4HP with Emergency Stop and Overload LCA030S and LCA060D Hoists Refer to Dwg. MHP1455. Refer to Dwg. MHP1464. Install 'O' ring (42) in gear housing (31). Ensure three Follow steps 1 through 12 immediately above, for initial motor assembly. dowel pins (40) are in place in the gear housing (31) and Assembly of Emergency Stop and Overload options: are undamaged.
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Page 25: Load Test
14. Install ring gear (18) on spline. Install spring washer (19) 10. Install retainer ring (15) in ring gear (16). Install ring gear with concave side toward ring gear. Install bearing (44) and in gear housing (30). tap into place. 11. - Page 26 SERVICE NOTES...
- Page 27 SERVICE NOTES...
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Page 28: Index
INDEX TO DRAWINGS AND PARTS LISTS Page No. Hoist Assembly LCA015S and LCA030D (1.5 and 3 ton) - Dwg. MHP1462 ......................... 28 LCA030S and LCA060D (3 and 6 ton) - Dwg. MHP1464 ..........................30 LCA060S and LCA120D (6 and 12 ton) - Dwg. MHP1465 ........................... 32 Motor Assembly 2 horsepower without emergency stop or overload device - Dwg. -
Page 29: Parts Section
LCA015S AND LCA030D HOIST ASSEMBLY PARTS DRAWING 1.5 and 3 ton Hoist Capacities (Dwg. MHP1462) - Page 30 LCA015S AND LCA030D HOIST ASSEMBLY PARTS LIST i t c • i t c e l t l l a t s i • • i r a i r a i r a • i n i • i r a •...
- Page 31 LCA030S AND LCA060D HOIST ASSEMBLY PARTS DRAWING 3 and 6 ton Hoist Capacities (Dwg. MHP1464)
- Page 32 LCA030S AND LCA060D HOIST ASSEMBLY PARTS LIST • i t c i r a • • • • i r a i r a i r a • • i n i r e l • • i r a •...
- Page 33 LCA060S AND LCA120D HOIST ASSEMBLY PARTS DRAWING 6 and 12 ton Hoist Capacities (Dwg. MHP1465)
- Page 34 LCA060S AND LCA120D HOIST ASSEMBLY PARTS LIST • i t c • i r a / l a • i r a • • • • • i t c • • • r e l • i r a i r a •...
- Page 35 STANDARD 2 HP MOTOR ASSEMBLY DRAWING AND PARTS LIST Standard 2 HP Motor (without Overload or Emergency Stop) for use with Hoist Models LCA015S and LCA030D (Dwg. MHP1458) i t t i r a • • • i r a •...
- Page 36 REVERSIBLE 2 HP-MD MOTOR ASSEMBLY DRAWING AND PARTS LIST Reversible 2 HP-MD Motor (without Overload or Emergency Stop) for use with Hoist Models LCA015S and LCA030D (Dwg. MHP1466) i r a i r a • • •...
- Page 37 REVERSIBLE 2 HP-SU MOTOR ASSEMBLY PARTS DRAWING Reversible 2 horsepower Motor with Emergency Stop and Overload for LCA015S and LCA030D Hoists (Dwg. MHP1467)
- Page 38 REVERSIBLE 2 HP-SU MOTOR ASSEMBLY PARTS LIST i r a • • i r a • i t t • • l l a • • l l a e l t • • •...
- Page 39 STANDARD 4HP MOTOR ASSEMBLY DRAWING AND PARTS LIST 4 HP Motor (without Overload or Emergency Stop) for use with Hoist Models LCA030S, LCA06D, LCA060S and LCA120D (Dwg. MHP1457) • i r a i r a • i r a • e l t •...
- Page 40 REVERSIBLE 4HP - MD MOTOR ASSEMBLY DRAWING AND PARTS LIST Reversible 4 HP Motor - MD (without Overload or Emergency Stop) for use with Hoist Models LCA030S, LCA060D, LCA060S and LCA120D (Dwg. MHP1456) i r a i r a i r a e l t •...
- Page 41 REVERSIBLE 4 HP - SU MOTOR ASSEMBLY PARTS DRAWING Reversible 4 HP Model - SU (with Overload and Emergency Stop) for use with Hoist Models LCA030S, LCA060S, LCA060D and LCA120D (Dwg. MHP1455)
- Page 42 REVERSIBLE 4 HP - SU MOTOR ASSEMBLY PARTS LIST • • i r a • i r a e l t • • l l a l l a • • i r a • • • • i r a •...
- Page 43 SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY PARTS DRAWINGS Single Fall 1.5 ton Hoist Single Fall 3 ton Hoist (Dwg. MHP1468) (Dwg. MHP1426) Single Fall 6 ton Hoist Double Fall 3, 6 and 12 ton Hoists (Dwg. MHP1427) (Dwg. MHP1454)
- Page 44 SINGLE AND DOUBLE FALL BOTTOM HOOK ASSEMBLY PARTS LIST l l a - - - - - - - - - y t i l l a i r a...
- Page 45 BOTTOM HOOK ACCESSORIES DRAWINGS AND PARTS LIST l l a - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -...
- Page 46 TOP HOOK ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP1453) f l a...
- Page 47 PENDANT ASSEMBLY PARTS DRAWINGS Pendant without Emergency Stop (Dwg. MHP1558) Pendant with Emergency Stop (Dwg. MHP1544)
- Page 48 PENDANT ASSEMBLY PARTS LIST i t t i t f • - - - - - - • • l l a - - - * t i - - - " : * " " : i t f * "...
- Page 49 CASE KIT ASSEMBLY AND PARTS LIST For Hoist Models LCA030S and larger, equipped with Motor that includes E-Stop and Overload (SU) (Dwg. MHP1452) ACCESSORIES ® o l l...
- Page 50 SERVICE NOTES...
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Page 51: Parts Ordering Information
Ingersoll-Rand Distributor Fax: (206) 624-6265 in your locality. Ingersoll-Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and written authorization has been provided from the location where the goods were purchased. -
Page 52: Warranty Information
WARRANTY LIMITED WARRANTY Ingersoll-Rand Company (I-R) warrants to the original I-R makes no other warranty, and all implied user its Hoists and Winches (Products) to be free of defects warranties including any warranty of merchantability in material and workmanship for a period of one year from or fitness for a particular purpose are limited to the the date of purchase. - Page 53 11909 E. Telegraph Road M9W 4K2 Santa Fe Springs, Phone: (416) 213-4500 Asia Pacific Operations CA 90670-0525 Fax: (416) 213-4510 Ingersoll-Rand (Japan) Ltd. Phone: (562) 948-4189 Order Desk Shin-Yokohama Square Bldg. Fax: (562) 948-1828 Fax: (416) 213-4506 (5th Floor)
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