Ingersoll-Rand CL125K Product Information
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Ingersoll-Rand CL125K Product Information

Compact lift air chain hoist
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Product Information
Compact Lift Air Chain Hoist
Models
CL125K, CL250K and CL500K
(Dwg. MHP2967)
Save These Instructions
Form MHD56406
Edition 2
March 2010
45550183
© 2010 Ingersoll-Rand Company
Distributed by Tri-State Equipment Company Inc. | sales@tsoverheadcrane.com | (314) 869-7200 | www.tsoverheadcrane.com

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  • Page 1 Product Information Compact Lift Air Chain Hoist Models CL125K, CL250K and CL500K (Dwg. MHP2967) Save These Instructions Form MHD56406 Edition 2 March 2010 45550183 © 2010 Ingersoll-Rand Company Distributed by Tri-State Equipment Company Inc. | sales@tsoverheadcrane.com | (314) 869-7200 | www.tsoverheadcrane.com...
  • Page 2 Model Code Explanation Example: CL250K-2C10-C6U-E CL250K Series (Capacity): CL250K = 250 kg (551 lbs), single fall CL125K = 125 kg (276 lbs), single fall CL500K = 500 kg (1,102 lbs), double fall Control: = No Pendant = 2 Button Pendant...
  • Page 3 INSTALLATION Prior to installing product, carefully inspect it for possible shipping damage. Air Lines Hoists are supplied fully lubricated from the factory. Refer to “LUBRICATION” section The inside diameter of air supply lines must not be smaller than 1/2 in (13 mm) for for recommended oils and lubrication intervals.
  • Page 4 Hoists Not in Regular Use Hoist Capacity Model (tonne) 1. Equipment which has been idle for a period of one month or more, but less than CL125K six months, shall be given an inspection conforming to the requirements of CL250K 0.945 1.042 27.6 ‘Frequent Inspection’...
  • Page 5 3. Oil the chain, hook pins and hook latch. 4. Place in a dry location. Storing the Hoist 5. Plug hoist air inlet port. 6. Before returning hoist to service, follow instructions in section ‘Hoists Not in 1. Always store the hoist in a no load condition. Regular Use’...
  • Page 6 PRODUCT INFORMATION GRAPHICS (Dwg. MHP0043) (Dwg. MHP0191) Throat Width Lower Raise (Dwg. MHP0040) (Dwg. MHP3111) (Dwg. MHP0111) Emergency Stop Lower Raise (Dwg. MHP0102) (Dwg. MHP3112) Form MHD56406 Edition 2...
  • Page 7 (SL) odgovornostjo izjavljamo, da je izdelek: Pnevmatsko dvigalo (SV) Intygar enligt vårt ansvar att produkten: Tryckluftsdrivna lyftdon Model: CL125K-( )-E, CL250K-( )-E, CL500K-( )-E / Serial Number Range: SPHXXX-0101-10 Model: / Rozsah výrobních čísel: Модел: / Диапазон на серийните номера:...
  • Page 8 Distributed by Tri-State Equipment Company Inc. | sales@tsoverheadcrane.com | (314) 869-7200 | www.tsoverheadcrane.com...
  • Page 9 Product Maintenance Information Compact Lift Air Chain Hoist Models CL125K, CL250K and CL500K (Dwg. MHP2967) Save These Instructions Form MHD56408 Edition 1 January 2010 45550209 © 2010 Ingersoll-Rand Company Distributed by Tri-State Equipment Company Inc. | sales@tsoverheadcrane.com | (314) 869-7200 | www.tsoverheadcrane.com...
  • Page 10 Other the load is random and not easily characterized. The Mean Effective Load Factor, also referred to as the Load Spectrum, refers to a theoretical CL125K 0.060 single load value that has the same effect on the hoist as various loads lifted by the CL250K 0.125...
  • Page 11 Discard Length Hoist Chain Evidence of damage to hook retaining Model nuts or collars or pins, and welds or Semi- Annually Quarterly CL125K rivets used to secure the retaining annually members CL250K 4 x 12 DAT 5.197 132.0 5.276 134.0...
  • Page 12 INSPECTION REPORT Ingersoll Rand CLK Air Hoist Model Number: Date: Serial Number: Inspected by: Reason for Inspection: (Check Applicable Box) 1. Scheduled Periodic Inspection Operating Environment: (___ Quarterly ___ Semiannually ___ Yearly) Normal ___ Heavy ___ Severe ___ 2. Discrepancy(s) noted during Frequent Inspection 3.
  • Page 13 TROUBLESHOOTING This section provides basic troubleshooting information. Specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common hoist and trolley symptoms, probable causes and remedies. Symptom Cause Remedy...
  • Page 14 Chain Size ‘A’ Dimension Use the following procedure to replace the disc brake assembly. Hoist Model Disassembly: CL125K 1. Remove the air supply from the hoist. CL250K 4 x 12 0.236 2. Position the hoist with the brake end facing up.
  • Page 15 Double Reeve Load Chain Chain Wheel 34.7 mm (1.37 in.) Standing Link Chain Weld To Outside On Powered Chain Wheels (Dwg. MHP0472) Weld Weld NOTE: Dwg. MHP0472 is a reference only, pocket wheel may differ in look. 10. Reinstall load hook to load side of chain. Connect free end of chain to hoist body.
  • Page 16 Top Hook Disassembly Disassembly Model CL125K and CL250K Single Fall and CL500K Double Fall Refer to Dwg. MHP2951 General Disassembly Instructions 1. Remove two jam nuts (30) and two flange nuts (31) and slide the two shoulder screws (48) from the hoist.
  • Page 17 gears and frames. If bushings have been removed it may be necessary to carefully Brake Disassembly scrape old Loctite® from the bushing bore. Dry each part using low pressure, filtered compressed air. Refer to Dwg. MHP2953 1. Position the hoist with the brake end facing up. Inspection 2.
  • Page 18 Motor Bearing Offset Punch 13. Insert the muffler (25) and muffler screen (56) into the exhaust bore of the valve cover (65). Insert the retaining ring (50) into the groove of the valve cover 0.013 mm (65). (0.0005 in.) 14. Insert washer (55), buffer (53) and spring (54) into valve chest (57). Apply ‘O’ ring lubricant to ‘O’...
  • Page 19 (93) farthest from the centerline of the hoist. If a rigid mount is being utilized, be sure the hook is oriented in one of the desired 90 degree increments. Model CL125K and CL250K Single Fall 3. Assemble two shoulder screws (48) into the gear housing (34) through the hook sub-assembly and motor housing (47).
  • Page 20 thrust bearing (110) and thin thrust washer (111) up to capture the keeper on 1. Hold the chain bag container (209) with the seam facing the assembler. Orient the bottom hook shank. the bracket (203) to be assembled to the right side of the bag so the two bottom 5.
  • Page 21 SERVICE NOTES Form MHD56408 Edition 1...
  • Page 22 SERVICE NOTES Form MHD56408 Edition 1...
  • Page 23 TORQUE CHART Standard Coarse Thread Torque SAE Grade 5 SAE Grade 8 Size Lubricated PTFE Lubricated PTFE 1/4-20 8-10 12-14 9-10 5/16-18 17-20 13-15 25-28 18-21 11-13 3/8-16 31-35 23-26 14-16 44-49 33-37 20-22 7/16-14 49-56 37-42 22-25 70-79 52-59 31-36 1/2-13 75-85...
  • Page 24 Distributed by Tri-State Equipment Company Inc. | sales@tsoverheadcrane.com | (314) 869-7200 | www.tsoverheadcrane.com...
  • Page 25 Compact Lift Air Chain Hoist Models CL125K, CL250K and CL500K (Dwg. MHP2967) Product Parts Information Save These Instructions Form MHD56407 Edition 4 March 2018 CCN 45550191 Distributed by Tri-State Equipment Company Inc. | sales@tsoverheadcrane.com | (314) 869-7200 | www.tsoverheadcrane.com...
  • Page 26 Only allow Ingersoll Rand trained technicians to The use of other than genuine Ingersoll Rand perform maintenance on this product. For additional replacement parts may result in safety hazards, information contact Ingersoll Rand factory or nearest decreased performance and increased maintenance distributor.

  • Page 27: Table Of Contents

    Table of Contents Parts Ordering Information ..............4 Return Goods Policy .

  • Page 28: Parts Ordering Information

    Parts Ordering Information These products are designed and constructed to provide long, trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference, it is recommended that the following information be recorded. Model Number________________________________________________________ Serial Number________________________________________________________ Date Purchase________________________________________________________...

  • Page 29: Hoist Body And Top Hook Assembly

    Hoist Body and Top Hook Assembly Figure 1. Hoist Body and Top Hook Assembly - Exploded View Double and Single Reeve 13 Single Double Reeve Reeve Only Only Replace plug installed in unit with breather, item 36, before operating. Single Reeve Only (Dwg.
  • Page 30 26A19X2052RS HABEC1 Spring Pin (125 / 250 kg) 200M13S133PL Spring Pin (500 kg) Attachement Link (125 / 250 kg) CL250K-224 Attachement Link (500 kg) Capacity Label for CL125K CL125K-99 Capacity Label for CL250K CL250K-99 Capacity Label for CL500K CL500K-99 Motor Housing...

  • Page 31: Reduction Gear And Brake Assembly

    Reduction Gear and Brake Assembly Figure 2. Reduction Gear and Brake Assembly - Exploded View (Dwg. MHP2953) Table 4. Reduction Gear and Brake Assembly - Parts List Part Description Total Qty Part Number (CCN) Item No. Screw, Cap 119M2A132B Lockwasher 500M5EG7B Piston Housing CL250K-395...
  • Page 32 R R e e d d u u c c t t i i o o n n G G e e a a r r a a n n d d B B r r a a k k e e A A s s s s e e m m b b l l y y Table 4.

  • Page 33: Valve And Motor Assembly

    Valve and Motor Assembly Figure 3. Valve and Motor Assembly - Exploded View (Dwg. MHP4234) Table 6. Valve and Motor Assembly - Parts List Part Description Total Qty Item No. Part Number Screw, Cap 119M2A132B Lockwasher 500M5EG7B Inlet Strainer CL250K-A465 Muffler CL250K-311B Dowel Pin...
  • Page 34 V V a a l l v v e e a a n n d d M M o o t t o o r r A A s s s s e e m m b b l l y y Table 6.

  • Page 35: Pendant Assembly

    Pendant Assembly Figure 4. Standard Pendant - Exploded View (Dwg. MHP2916) Figure 5. Pendant with Emergency Stop - Exploded View (Dwg. MHP3106) Table 8. Pendant Assembly - Parts List Part Number Part Description Total Qty Item No. Pendant with Standard Pendant Emergency Stop Pendant Assembly 45648177...
  • Page 36 P P e e n n d d a a n n t t A A s s s s e e m m b b l l y y Table 8. Pendant Assembly - Parts List (continued) Part Number Part Description Total Qty Item No.

  • Page 37: Pendant Hose Connection Assembly

    Pendant Hose Connection Assembly Figure 6. Pendant Hose Connection Assembly - Exploded View (Dwg. MHP2964) Table 10. Pendant Hose Connection Assembly - Parts List Part Description Total Qty Part Number (CCN) Item No. Pendant 45648177 Warning Tag 04612776 Strain Relief Cable 33323-XXX-X Fitting, Swivel 53954...

  • Page 38: Bottom Hook Assembly

    Bottom Hook Assembly (Dwg. MHP2961) (Dwg. MHP2968) Table 11. Bottom Hook Assembly - Parts List Part Number Part Description Total Qty Item No. CL125K CL250K CL500K Hook Safety Latch (bottom) CL250K-2DS0D1 Bottom Block (single reeve) CL250K-463 CL500K-A463 Screw, Cap —...

  • Page 39: Chain Container Assembly

    Figure 7. Chain Container Assembly - Exploded View (Dwg. MHP2788) Table 12. Chain Container Assembly - Parts List Part Number Part Description Total Qty Item No. CL125K CL250K CL500K CL250K-K749-20 Chain Container Assembly (includes 2, 201 - 205 - - - and 209)
  • Page 40 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands—including Club Car ® , Ingersoll Rand ® , Thermo King ® Trane ® —work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;...

This manual is also suitable for:

Cl250kCl500k

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