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Table of Contents
Related Manuals for Aerotech ABRS Series
Summary of Contents for Aerotech ABRS Series
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Page 1: Abrs Hardware Manual
ABRS Hardware Manual Revision: 1.08.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
Figure 3-2: Motor and Feedback Wiring (two connectors, ABRS200MP, ABRS250MP, ABRS300MP) Figure 3-3: Machine Direction Figure 3-4: Hall Phasing Figure 3-5: Analog Encoder Phasing Reference Diagram (-E1 Encoder Option) Figure 3-6: Digital Encoder Phasing Reference Diagram (-E2 Encoder Option) www.aerotech.com... -
Page 5: List Of Tables
Table 1-3: ABRS Series Specifications Table 2-1: Stage to Mounting Surface Hardware Table 2-2: ABRS Series Load Capability Table 3-1: 25-Pin Motor and Feedback Connector Pinout Table 3-2: Mating Connector Part Numbers for the 25-Pin Motor and Feedback Connector Table 3-3: 4-Pin Motor Connector Pinout... -
Page 6: Safety Procedures And Warnings
If you do not understand the information in this manual, contact Aerotech Global Technical Support. N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 7: Eu Declaration Of Incorporation
ABRS Hardware Manual EU Declaration of Incorporation EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: ABRS Air-Bearing Direct Drive Rotary Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 8 EU Declaration of Incorporation ABRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Chapter 1: Overview
Chapter 1: Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 10: Environmental Specifications
1.2. Accuracy and Temperature Effects Aerotech products are designed for and built in a 20°C (68°F) environment. Extreme temperature changes could cause a decrease in performance or permanent damage to the ABRS. At a minimum, the environmental temperature must be controlled to within 0.25ºC per 24 hours to ensure the ABRS specifications are repeatable over an extended period of time. -
Page 11: Basic Specifications
1.3. Basic Specifications 1.3. Basic Specifications N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 12: Air Requirements
Air pressure must be in the range of 551 kPa ± 34 kPa (80 psi ± 5 psi) with an airflow rate of 56 SLPM (standard liters per minute) at 551 kPa for a single axis. Aerotech recommends that you connect the air supply with a polyurethane air hose. -
Page 13: Chapter 2: Installation
Aerotech. Use compressed nitrogen or clean, dry, oil-free air to remove any dust or debris that has collected during shipping. -
Page 14: Dimensions
ABRS Hardware Manual 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 15: Figure 2-2: Abrs200Mp Dimensions
ABRS Hardware Manual 2.2. Dimensions Figure 2-2: ABRS200MP Dimensions www.aerotech.com... -
Page 16: Figure 2-3: Abrs250Mp Dimensions
2.2. Dimensions ABRS Hardware Manual Figure 2-3: ABRS250MP Dimensions www.aerotech.com... -
Page 17: Figure 2-4: Abrs300Mp Dimensions
ABRS Hardware Manual 2.2. Dimensions Figure 2-4: ABRS300MP Dimensions www.aerotech.com... -
Page 18: Securing The Stage To The Mounting Surface
Consult Aerotech for more information if your application requires a horizontal axis of rotation configuration. Tightening torque values for the mounting hardware are dependent on the properties of the surface to which the stage is being mounted. -
Page 19: Figure 2-5: Top View Of An Abrs250Mp Stage Showing Mounting Holes
ABRS Hardware Manual 2.3. Securing the Stage to the Mounting Surface Figure 2-5: Top View of an ABRS250MP Stage Showing Mounting Holes Figure 2-6: Side View of an ABRS250MP Stage Showing Tapped Fixturing Holes www.aerotech.com... -
Page 20: Attaching The Payload To The Stage
N O T E : If your ABRS was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the ABRS is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 21: Chapter 3: Electrical Installation
Electrical installation requirements will vary depending on product options. Installation instructions in this section are for ABRS stages equipped with standard Aerotech motors intended for use with an Aerotech motion control system. Contact Aerotech for further information regarding products that are otherwise configured. -
Page 22: Motor And Feedback Connectors
N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. -
Page 23: Table 3-1: 25-Pin Motor And Feedback Connector Pinout
Hall Effect sensor, phase B Frame Ground Motor Phase A Motor Phase B Motor Phase C Table 3-2: Mating Connector Part Numbers for the 25-Pin Motor and Feedback Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 FCI DB25S064TLF... -
Page 24: Table 3-3: 4-Pin Motor Connector Pinout
Reserved Reserved Reserved Reserved Reserved Frame Ground (motor protective ground) Table 3-4: Mating Connector Part Numbers for the 4-Pin Motor Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector... -
Page 25: Table 3-5: 25-Pin Feedback Connector Pinout
Cosine-N Encoder +5 V Sine Sine-N Reserved Common Common Reserved Reserved Reserved Reserved Table 3-6: Mating Connector Part Numbers for the 25-Pin Feedback Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 FCI DB25S064TLF www.aerotech.com... -
Page 26: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor phases A/B/C and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring (single connector, ABRS150MP) www.aerotech.com... -
Page 27: Figure 3-2: Motor And Feedback Wiring (Two Connectors, Abrs200Mp, Abrs250Mp, Abrs300Mp)
ABRS Hardware Manual 3.2. Motor and Feedback Wiring Figure 3-2: Motor and Feedback Wiring (two connectors, ABRS200MP, ABRS250MP, ABRS300MP) www.aerotech.com... -
Page 28: Motor And Feedback Specifications
107 rpm N O T E : The encoders used on all ABRS series stages come standard with a 16 MHz clock rate. Aerotech can provide slower or faster clock rates to match the controller being used. Consult Aerotech for more information. -
Page 29: Table 3-10: Abrs150Mp Motor Specifications (S-50-39-A)
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 30: Table 3-11: Abrs200Mp Motor Specifications (S-76-35-A)
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 31: Table 3-12: Abrs250Mp Motor Specifications (S-130-39-A)
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 32: Table 3-13: Abrs300Mp Motor Specifications (S-180-44-A)
6. Specifications given are for the motor only. When integrated into a housing with bearings additional losses should be considered. 7. Maximum winding temperature is 100 °C (thermistor trips at 100 °C) 8. Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures 9. All Aerotech amplifiers are rated A ;... -
Page 33: Limits, Marker, And Machine Direction
3.4. Limits, Marker, and Machine Direction 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 34: Motor And Feedback Phasing
3.5. Motor and Feedback Phasing ABRS Hardware Manual 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-4: Hall Phasing www.aerotech.com... -
Page 35: Figure 3-5: Analog Encoder Phasing Reference Diagram (-E1 Encoder Option)
ABRS Hardware Manual 3.5. Motor and Feedback Phasing Figure 3-5: Analog Encoder Phasing Reference Diagram (-E1 Encoder Option) Figure 3-6: Digital Encoder Phasing Reference Diagram (-E2 Encoder Option) www.aerotech.com... - Page 36 3.5. Motor and Feedback Phasing ABRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 37: Chapter 4: Maintenance
Chapter 4: Maintenance Chapter 4: Maintenance The ABRS series stages are designed to require minimum maintenance. Due to the non-contact air bearing design, there are no friction surfaces or dynamic seals to wear or require lubrication. This chapter will detail the cleaning process and specify recommended cleaning solvents. -
Page 38: Cleaning And Lubrication
W A R N I N G : Make sure that all solvent has completely evaporated before attempting to move the stage. Lubrication There are no elements on ABRS stages that require lubrication. www.aerotech.com... -
Page 39: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 and Controller Stage moves documentation). uncontrollably Motor Connections (refer to Chapter 3 and the Controller documentation). Stage oscillates or Gains misadjusted (refer to the Controller documentation). squeals Encoder signals (refer to the Controller documentation). www.aerotech.com... - Page 40 4.3. Troubleshooting ABRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 41: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 42 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 43: Appendix B: Revision History
Updated bus voltage from 80 to 340 VDC for ABRS200MP, ABRS250MP, and ABRS300MP 1.07.00 (Section 1.3.) Product update General revision 1.06.00 Updated safety information and warnings 1.05.00 1.04.00 1.03.00 Revision changes have been archived. If you need a copy of this revision, contact Aerotech Global Technical Support. 1.02.00 1.01.00 1.00.00 www.aerotech.com... - Page 44 Appendix B: Revision History ABRS Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 45: Index
Electrical Installation Performance Specifications Electrical Specifications S-130 S-130 S-180 S-180 S-50 S-50 S-76 S-76 pressure switch EN 60204-1 2010 Protection Rating EN ISO 12100 2010 protective ground connection Encoder Specifications rate, airflow field service www.aerotech.com... - Page 46 Performance Specifications S-50 Electrical Specifications S-50 Performance Specifications S-76 Electrical Specifications Performance Specifications Securing the Stage to the Mounting Surface serial number solvents Specifications stabilizing stage stage distortion stabilizing Support Technical Support Thermistor Specifications Vibration Warranty and Field Service www.aerotech.com...