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Related Manuals for Aerotech ABL1500WB-B Series
Summary of Contents for Aerotech ABL1500WB-B Series
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Page 1: Abl1500Wb-B Hardware Manual
ABL1500WB-B Hardware Manual Revision: 1.02.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.2.1. Cleaning Process 4.2.2. Bellows Re-lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
-E3 Encoder Option Limit Wiring Figure 3-4: Machine Direction Figure 3-5: Hall Phasing Figure 3-6: Analog Encoder Phasing Reference Diagram Figure 3-7: Encoder Phasing Reference Diagram (Standard) Figure 4-1: Air Bearing Surfaces and Encoder Scales Require Periodic Cleaning Figure 4-2: Bellows Re-Lubrication www.aerotech.com... -
Page 5: List Of Tables
ABL1500WB-B Hardware Manual Table of Contents List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: ABL1500WB-B Series Specifications Table 1-4: Air Specifications Table 3-1: Motor Connector Pinouts Table 3-2: Feedback Connector Pinouts Table 3-3:... - Page 6 Table of Contents ABL1500WB-B Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
Read this manual in its entirety before installing, operating, or servicing this product. If you do not understand the information contained herein, contact an Aerotech representative before proceeding. Strictly adhere to the statements given in this section and other handling, use, and operational information given throughout the manual to avoid injury to you and damage to the equipment. - Page 8 Safety ABL1500WB-B Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
ABL1500WB-B Hardware Manual Declaration of Conformity EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: ABL1500WB-B Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 Declaration of Conformity ABL1500WB-B Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 12: Environmental Specifications
Operating: 0 m to 2,000 m (0 ft to 6,562 ft) above sea level Altitude Contact Aerotech if your specific application involves use above 2,000 m or below sea level. Use the system in a low vibration environment. Excessive floor or acoustical vibration Vibration can affect system performance. -
Page 13: Basic Specifications
Specifications are for single-axis systems measured 25 mm above the tabletop; performance of multi-axis system is payload and workpoint dependent. Consult the Aerotech factory for multi-axis or non-standard applications. For XY configurations using an ABL1500-B as the upper axis and an ABL1500WB-B as the lower axis, the maximum upper axis travel is 300 mm. -
Page 14: Air Requirements
ABL1500WB-B Hardware Manual 1.4. Air Requirements The quality of the air that you supply to the stage is important to the operation of the stage. Aerotech recommends that you connect the air supply to the air inlet with a polyurethane air hose. -
Page 15: Chapter 2: Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil- less air to remove any dust or debris that has collected during shipping. -
Page 16: Figure 2-1: Lifting Features And Shipping Clamps
Lifting Features and Shipping Clamps N O T E : After removing the lifting features or shipping brackets, retain them for future use. Do not transport or ship the ABL1500WB-B without the lifting features or shipping brackets attached. Chapter 2 www.aerotech.com... -
Page 17: Dimensions
ABL1500WB-B Hardware Manual Mechanical Specifications and Installation 2.2. Dimensions Figure 2-2: ABL1500WB-B Dimensions www.aerotech.com Chapter 2... -
Page 18: Figure 2-3: Abl1500Wb-B Xy Dimensions
Mechanical Specifications and Installation ABL1500WB-B Hardware Manual Figure 2-3: ABL1500WB-B XY Dimensions Chapter 2 www.aerotech.com... -
Page 19: Securing The Stage To The Mounting Surface
6. Slide the air bearing carriage to one end of travel and compress the bellows. Insert M6 socket head cap screws with flat washers into the exposed mounting locations. Do not fully tighten at this time, but bring within 1/4 turn of screw head engagement. www.aerotech.com Chapter 2... -
Page 20: Figure 2-4: Surface Mounting Screws
M6 socket head cap screws is 7 N·m. 9. Attach the bellows to the endplates of the stage. The M4 socket head cap screws are captured in the endplates. Extend the bellows to the endplates and tighten the screws (2.0 N·m max). Chapter 2 www.aerotech.com... -
Page 21: Figure 2-5: Bellows Cover Attachment
ABL1500WB-B Hardware Manual Mechanical Specifications and Installation Figure 2-5: Bellows Cover Attachment www.aerotech.com Chapter 2... -
Page 22: Attaching The Payload To The Stage
N O T E : If your ABL1500WB-B was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the ABL1500WB-B is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 23: Figure 2-7: Cantilever Length Diagram
ABL1500WB-B Hardware Manual Mechanical Specifications and Installation Figure 2-7: Cantilever Length Diagram www.aerotech.com Chapter 2... -
Page 24: Figure 2-8: Pitch Offsets - Varying C.o.g Height, Laterally Centered Payload
Peak acceleration capabilities are given. The maximum acceleration possible for the ABL1500WB-B series stages is 2g. Figure 2-8 shows allowable payload and center of gravity locations with respect to the table top for laterally centered loads. -
Page 25: Figure 2-9: Yaw Offsets - Payload C.o.g 25 Mm Above Tabletop
ABL1500WB-B Hardware Manual Mechanical Specifications and Installation Figure 2-9: Yaw Offsets - Payload C.O.G 25 mm Above Tabletop Figure 2-10: Yaw Offsets - Payload C.O.G. 50 mm Above Tabletop www.aerotech.com Chapter 2... - Page 26 Mechanical Specifications and Installation ABL1500WB-B Hardware Manual This page intentionally left blank. Chapter 2 www.aerotech.com...
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Page 27: Chapter 3: Electrical Specifications And Installation
Aerotech motion control systems are adjusted at the factory for optimum performance. When the ABL1500WB-B is part of a complete Aerotech motion control system, setup usually involves connecting the ABL1500WB-B to the appropriate drive chassis with the cables provided. Labels on the system components usually indicate the appropriate connections. -
Page 28: Figure 3-1: Connector Locations
Electrical Specifications and Installation ABL1500WB-B Hardware Manual Figure 3-1: Connector Locations Chapter 3 www.aerotech.com... -
Page 29: Motor And Feedback Connectors
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 30: Table 3-1: Motor Connector Pinouts
Motor Phase C Reserved Reserved Reserved Reserved Reserved Frame ground (motor protective ground) 1. Available with -Y-CMS option Mating Connector Aerotech P/N Third Party P/N Base Backshell ECK00656 Amphenol #17E-1726-2 Base Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Base Connector ECK00657... -
Page 31: Table 3-2: Feedback Connector Pinouts
Reserved Case Signal shield connection (to case) 1. Available with -Y-CMS option 2. For limit information on stages shipped with the -E3 option, refer to Section 3.3.1. Mating Connector Aerotech P/N Third Party P/N Base Backshell ECK00656 Amphenol #17E-1726-2 Base Connector... -
Page 32: Table 3-3: User I/O Option Connector Pin Assignments
User I/O 23 (.8 Amp max) User I/O 11 (.8 Amp max) User I/O 24 (.8 Amp max) User I/O 12 (.8 Amp max) 1. Available with -Y-CMS option Mating Connector Aerotech P/N Third Party P/N Base Backshell ECK00656 Amphenol #17E-1726-2 Base Connector... -
Page 33: Motor And Feedback Wiring
A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Section 3.3.1. for limit information on stages shipped with the -E3 encoder option. Figure 3-2: Motor and Feedback Wiring www.aerotech.com Chapter 3... -
Page 34: Motor And Feedback Specifications
If the ABL1500WB-B is driven beyond the electrical limit, it will encounter a mechanical stop. Impacting the mechanical stop could cause damage to the stage even at low speeds. For limit information on stages shipped with the -E3 option, refer to Section 3.3.1. Chapter 3 www.aerotech.com... -
Page 35: Table 3-5: Encoder Specifications
4. Force constant and motor constant specified at stall 5. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. 6. Values shown @ 100°C rise above a 25°C ambient temperature, with motor mounted to the specified aluminum heat sink. -
Page 36: Limit Operation With -E3 Encoder Option
-E3 Encoder Option Limit Signals Signal Description EOT Limit indicator (non-directional) LIMIT 0 = No Limit 1 = In Limit LIMIT Directional Signal DIRECTION 0 = CW 1 = CCW Figure 3-3: -E3 Encoder Option Limit Wiring Chapter 3 www.aerotech.com... -
Page 37: Limits, Marker, And Machine Direction
Electrical Specifications and Installation 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 38: Motor And Feedback Phasing
Electrical Specifications and Installation ABL1500WB-B Hardware Manual 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-5: Hall Phasing Chapter 3 www.aerotech.com... -
Page 39: Figure 3-6: Analog Encoder Phasing Reference Diagram
ABL1500WB-B Hardware Manual Electrical Specifications and Installation Figure 3-6: Analog Encoder Phasing Reference Diagram Figure 3-7: Encoder Phasing Reference Diagram (Standard) www.aerotech.com Chapter 3... - Page 40 Electrical Specifications and Installation ABL1500WB-B Hardware Manual This page intentionally left blank. Chapter 3 www.aerotech.com...
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Page 41: Chapter 4: Maintenance
Maintenance Chapter 4: Maintenance The ABL1500WB-B series stages are designed to require minimum maintenance. Due to the non-contact air bearing design, there are no friction surfaces or dynamic seals to wear or require lubrication. However, it is important to clean the bearing surfaces and encoder strips to maintain the accuracy of the stage. The bellows require periodic lubrication to maintain smooth motion. -
Page 42: Cleaning Process
3. This should expose all previously covered surfaces. Repeat the cleaning process. Re-secure the bellows into the stage endplates. Restore power to the stage after all solvents are fully dry. Figure 4-1: Air Bearing Surfaces and Encoder Scales Require Periodic Cleaning Chapter 4 www.aerotech.com... -
Page 43: Bellows Re-Lubrication
Clean the bellows track with Acetone to remove any leftover grease. After the solvent has dried, brush new grease onto the track. Aerotech recommends NSK LGU grease. Move the stage carriage to the opposite end of travel and repeat the process on the newly exposed track. -
Page 44: Troubleshooting
Encoder (sine and cosine) signal connections (refer to Chapter 3 Stage moves Controller documentation). uncontrollably Motor Connections (refer to Chapter 3 and the Controller documentation). Gains misadjusted (refer to the Controller documentation). Stage oscillates or squeals Encoder signals (refer to the Controller documentation). Chapter 4 www.aerotech.com... -
Page 45: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 46 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 47: Appendix B: Revision History
ABL1500WB-B Hardware Manual Revision History Appendix B: Revision History Revision General Information Safety information updated General revision 1.02.00 Stage Mass updated: Section 1.3. Motor/Feedback connector keying updated 1.01.00 Limit operation section added 1.00.00 New Manual www.aerotech.com Appendix B... - Page 48 Revision History ABL1500WB-B Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 49: Index
Dimensions serial number drop in pressure Shipping Clamps Solvents EN 60204-1 Specifications EN ISO 12100 stabilizing stage Encoder Specifications stage eyebolts distortion stabilizing Global Technical Support Support Hall-Effect Sensors Specifications Technical Support hose, air testing stage operation Humidity www.aerotech.com Index... - Page 50 Index ABL1500WB-B Hardware Manual Thermistor Specifications Vibration Warranty and Field Service Index www.aerotech.com...