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Table of Contents
Related Manuals for Aerotech ABRT Series
Summary of Contents for Aerotech ABRT Series
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Page 1: Abrt Hardware Manual
ABRT Hardware Manual Revision: 1.05.00... - Page 2 Software Activation: The following link provides information and resources to activate your Aerotech software. Link: Software Activation Manuals, Help Files, and Cable Drawings: Browse a directory of manuals, help files, and cable drawings for Aerotech software and hardware products. Link: Browse Manuals, Help Files, and Cable Drawings Frequently Asked Questions: The Frequently Asked Questions (FAQs) section provides answers to most common questions about Aerotech products.
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Page 3: Table Of Contents
3.3. Motor and Feedback Specifications 3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
Side View of an ABRT250MP Stage Showing Tapped Fixturing Holes Figure 3-1: Motor and Feedback Wiring Figure 3-2: Machine Direction Figure 3-3: Hall Phasing Figure 3-4: Analog Encoder Phasing Reference Diagram (-E1 Encoder Option) Figure 3-5: Digital Encoder Phasing Reference Diagram (-E2 Encoder Option) www.aerotech.com... -
Page 5: List Of Tables
Table 3-3: 25-Pin Feedback Connector Pinout Table 3-4: Mating Connector Part Numbers for the 25-Pin Feedback Connector Table 3-5: Feedback Specifications Table 3-6: ABRT Series Resolution Information Table 3-7: ABRT Series Maximum Encoder Frequency Table 3-8: ABRT Series Motor Specifications www.aerotech.com... -
Page 6: Safety Procedures And Warnings
Refer to www.aerotech.com for the most up-to-date information. If you do not understand the information in this manual, contact Aerotech Global Technical Support. N O T E : This product is intended for light industrial manufacturing or laboratory use. -
Page 7: Eu Declaration Of Incorporation
ABRT Hardware Manual EU Declaration of Incorporation EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: ABRT Air-Bearing Direct Drive Rotary Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 8 EU Declaration of Incorporation ABRT Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Chapter 1: Overview
Chapter 1: Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 10: Environmental Specifications
1.2. Accuracy and Temperature Effects Aerotech products are designed for and built in a 20°C (68°F) environment. Extreme temperature changes could cause a decrease in performance or permanent damage to the ABRT. At a minimum, the environmental temperature must be controlled to within 0.25ºC per 24 hours to ensure the ABRT specifications are repeatable over an extended period of time. -
Page 11: Basic Specifications
1.3. Basic Specifications 1.3. Basic Specifications N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. -
Page 12: Air Requirements
Air pressure must be in the range of 551 kPa ± 34 kPa (80 psi ± 5 psi) with an airflow rate of 56 SLPM (standard liters per minute) at 551 kPa for a single axis. Aerotech recommends that you connect the air supply with a polyurethane air hose. -
Page 13: Chapter 2: Installation
Aerotech. Use compressed nitrogen or clean, dry, oil-free air to remove any dust or debris that has collected during shipping. -
Page 14: Figure 2-1: Abrt With Shipping Clamps
If the ABRT has shipped as part of a system, shipping clamps (typically red, anodized aluminum) could have been installed to secure the system prior to shipment. The shipping clamps, if installed, will need to be removed prior to machine start up. Figure 2-1: ABRT with Shipping Clamps www.aerotech.com... -
Page 15: Dimensions
2.2. Dimensions 2.2. Dimensions N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 16: Figure 2-3: Abrt200 Dimensions
2.2. Dimensions ABRT Hardware Manual Figure 2-3: ABRT200 Dimensions www.aerotech.com... -
Page 17: Figure 2-4: Abrt260 Dimensions
ABRT Hardware Manual 2.2. Dimensions Figure 2-4: ABRT260 Dimensions www.aerotech.com... -
Page 18: Securing The Stage To The Mounting Surface
2-6. Mounting the stage with the axis of rotation in a horizontal orientation is acceptable but could have a negative effect on performance. Consult Aerotech for more information if your application requires a horizontal axis of rotation configuration. Tightening torque values for the mounting hardware are dependent on the properties of the surface to which the stage is being mounted. -
Page 19: Figure 2-5: Top View Of An Abrt250Mp Stage Showing Mounting Holes
ABRT Hardware Manual 2.3. Securing the Stage to the Mounting Surface Figure 2-5: Top View of an ABRT250MP Stage Showing Mounting Holes Figure 2-6: Side View of an ABRT250MP Stage Showing Tapped Fixturing Holes www.aerotech.com... -
Page 20: Attaching The Payload To The Stage
N O T E : If your ABRT was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the ABRT is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 21: Chapter 3: Electrical Installation
Electrical installation requirements will vary depending on product options. Installation instructions in this section are for ABRT stages equipped with standard Aerotech motors intended for use with an Aerotech motion control system. Contact Aerotech for further information regarding products that are otherwise configured. -
Page 22: Motor And Feedback Connectors
N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. N O T E : If using standard Aerotech motors and cables, motor and encoder connection adjustments are not required. -
Page 23: Table 3-1: 4-Pin Motor Connector Pinout
Reserved Reserved Reserved Reserved Reserved Frame Ground (motor protective ground) Table 3-2: Mating Connector Part Numbers for the 4-Pin Motor Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Sockets [QTY. 4] ECK00659 ITT Cannon #DM53744-6 Connector... -
Page 24: Table 3-3: 25-Pin Feedback Connector Pinout
+5 V power supply Sine Sine-N Reserved Common ground Common ground Reserved Reserved Reserved Reserved Table 3-4: Mating Connector Part Numbers for the 25-Pin Feedback Connector Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector ECK00300 FCI DB25S064TLF www.aerotech.com... -
Page 25: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor phases A/B/C and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring www.aerotech.com... -
Page 26: Motor And Feedback Specifications
318 rpm N O T E : The encoders used on all ABRT series stages come standard with a 40 MHz clock rate. Aerotech can provide slower or faster clock rates to match the controller being used. Consult Aerotech for more information. -
Page 27: Table 3-8: Abrt Series Motor Specifications
(6) Losses due to bearings and aerodynamics are considered negligible (7) Maximum winding temperature is 100 °C (thermistor trips at 100 °C) (8) Ambient operating temperature range 0 °C - 25 °C; consult Aerotech for performance in elevated ambient temperatures (9) All Aerotech amplifiers are rated A ;... -
Page 28: Limits, Marker, And Machine Direction
ABRT Hardware Manual 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 29: Motor And Feedback Phasing
ABRT Hardware Manual 3.5. Motor and Feedback Phasing 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-3: Hall Phasing www.aerotech.com... -
Page 30: Figure 3-4: Analog Encoder Phasing Reference Diagram (-E1 Encoder Option)
3.5. Motor and Feedback Phasing ABRT Hardware Manual Figure 3-4: Analog Encoder Phasing Reference Diagram (-E1 Encoder Option) Figure 3-5: Digital Encoder Phasing Reference Diagram (-E2 Encoder Option) www.aerotech.com... -
Page 31: Chapter 4: Maintenance
Chapter 4: Maintenance Chapter 4: Maintenance The ABRT series stages are designed to require minimum maintenance. Due to the non-contact air bearing design, there are no friction surfaces or dynamic seals to wear or require lubrication. This chapter will detail the cleaning process and specify recommended cleaning solvents. -
Page 32: Cleaning And Lubrication
W A R N I N G : Make sure that all solvent has completely evaporated before attempting to move the stage. Lubrication There are no elements on ABRT stages that require lubrication. www.aerotech.com... -
Page 33: Troubleshooting
Encoder (sine and cosine) signal connections (refer to and Controller Stage moves documentation). uncontrollably Motor Connections (refer to and the Controller documentation). Stage oscillates or Gains misadjusted (refer to the Controller documentation). squeals Encoder signals (refer to the Controller documentation). www.aerotech.com... - Page 34 4.3. Troubleshooting ABRT Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 35: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 36 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 37: Appendix B: Revision History
Appendix B: Revision History Revision General Information Product update 1.05.00 General revision Updated safety information and warnings 1.04.00 1.03.00 Revision changes have been archived. If you need a copy of this revision, contact Aerotech 1.02.00 Global Technical Support. 1.01.00 1.00.00 www.aerotech.com... - Page 38 Appendix B: Revision History ABRT Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 39: Index
EN 60204-1 2010 red, anodized aluminum EN ISO 12100 2010 resolution encoder frequency Encoder Specifications Securing the Stage to the Mounting Surface serial number field service shipping clamps solvents Global Technical Support Specifications stabilizing stage Hall-Effect Sensors Specifications www.aerotech.com... - Page 40 Index ABRT Hardware Manual stage distortion resolution stabilizing Support Technical Support Thermistor Specifications Vibration Warranty and Field Service www.aerotech.com...