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IMT 10000 Parts & Specifications

30-foot; effective s/n 100001101001
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Model 10000 30-foot Parts &
Copyright © 2014 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
Manual Part # 99905185
Specifications
Effective S/N 100001101001
IOWA MOLD TOOLING CO., INC.
Tel: 641-923-3711
Website: http://www.imt.com
Revised 20141001
PO Box 189
Garner, IA 50438
FAX: 641-923-2424

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  • Page 1 Manual Part # 99905185 Model 10000 30-foot Parts & Specifications Effective S/N 100001101001 Revised 20141001 IOWA MOLD TOOLING CO., INC. PO Box 189 Garner, IA 50438 Tel: 641-923-3711 FAX: 641-923-2424 Website: http://www.imt.com Copyright © 2014 Iowa Mold Tooling Co., Inc.

  • Page 3: Table Of Contents

    Greasing Instructions ..........................14 10000 30-foot Crane Recommended Spare Parts ..................16 Installation Introduction ..........................17 Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ............. 18 Additional Installation Components, Non-IMT Body (93713748) ........20 Telescopic Crane Orientation ........................21 Crane Controls ............................
  • Page 4 Radio Remote Harness-Single Proportional (77441537) ................91 Radio Remote Harness-Single Proportional (77441537) ................92 Horn Circuit (99905614) ..........................93 Decal Placement, 10000 30' Crane ......................94 Option-Winch Roller (99905055) ....................... 96 Option - Boom Tip Light Kit (99905289) ....................98 General Reference Inspection Checklist ..........................

  • Page 5: Revisions

    Contents Revisions DATE LOCATION DESCRIPTION 20111031 77441481 ECN 11624 - Harness change 20120815 99904925 ECN 11774 - Added cable guide 73734727 ECN 11783 - 73734727 was 73734635 20130228 99904925 ECN 11913 - Single proportional system available 20130412 99904925 ECN 11945 - Cable guide changed 20130417 99904925 ECN 11952 - A2B bracket changed...

  • Page 7: Introduction

    No warranty - verbal, written or implied - other than the official, published IMT new machinery and equipment warranty will be valid with this unit.

  • Page 9: Specifications

    H A P T E R Specifications In This Chapter Model 10000 30' Specifications ..........7 10000 30' Minimum Chassis Specifications ......9 Dimensional Drawing ............... 10 30' 10000 Crane Capacity ............12 Model 10000 30' Specifications GENERAL SPECIFICATIONS CRANE RATING (Crane rating (ft-lb) is the rated load (lb) 75,000 ft-lb (10.4 tm)
  • Page 10 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 PERFORMANCE CHARACTERISTICS SPECIFICATIONS SPEED ROTATION 400° (7.0 rad.) 30 seconds LOWER BOOM ELEVATION -10° to +80° (-0.17 to +1.4 rad) 12 seconds to raise or lower EXTENSION CYLINDERS (2) 102" & 102" (259 cm & 259 cm)

  • Page 11: 10000 30' Minimum Chassis Specifications

    Make sure the CA is free and clear from obstructions everywhere except between the frame rails. 2 The Gross Vehicle Weight Rating (GVW) is a minimum guideline. Contact IMT if you have questions regarding your particular installation. 3 In addition to these specifications, heavy duty electrical and cooling systems are required. It is recommended that the vehicle be equipped with an engine tachometer, auxiliary brake lock, and power steering.

  • Page 12: Dimensional Drawing

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Dimensional Drawing Dimensions for 30' 9500 and 10000 Crane 5'-8" (1.7 m) 32'-1" (9.8 m) (Fully extended) 2'-8" (0.8 m) 15'-4" (4.7 m) (Fully retracted) 30'-0" 13'-0" (9.1 m) (4.0 m)
  • Page 13 Chapter 2 Specifications MOUNTING HOLE PATTERN (FROM BASE OF CRANE) RADIUS 20" (51 cm) 14.75" SWING CLEARANCE (37.5 cm) 6.6" (16.8 cm) 8" (20.3 cm) 18.1" 15.91" 24" 13.75" (46 cm) (40.4 cm) (61.0 cm) (34.9 cm) 23.4" (59.3 cm) TOP VIEW 14.75"...

  • Page 14: 30' 10000 Crane Capacity

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 30' 10000 Crane Capacity • Values in the box indicate the xxxx lb 80° use of 2-part line is required. xxxx kg 75° 8550 • Maximum 1-part line weight is 5500 lb...

  • Page 15: Crane Reference

    H A P T E R Crane Reference In This Chapter Greasing Instructions ............... 14 10000 30-foot Crane Recommended Spare Parts List ..... 16 Installation Introduction............. 17 Telescopic Crane Orientation ........... 21 Crane Controls ................. 21...

  • Page 16: Greasing Instructions

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Greasing Instructions Different lubricants are required for different sections of your crane. Contact your lubricant supplier for specific product information. Follow the grease and lubricant specifications and intervals listed in this manual for best results.
  • Page 17 Chapter 3 Crane Reference Flip Sheave Zerk Opposite Side of Crane Snatch Block Zerk Remove guard. Grease worm gear teeth with Molub-Alloy 882 or equivalent. Spray or brush on. Turntable NOTE: Bearing Worm Gear Grease Zerks Rotated view Grease Zerk LOCATION LUBRICANT APPLICATION...

  • Page 18: 10000 30-Foot Crane Recommended Spare Parts

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 10000 30-foot Crane Recommended Spare Parts This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down-time waiting for parts, but it does not indicate these items will fail within a year.

  • Page 19: Installation Introduction

    Install the crane only on an IMT designed and approved truck body. The body must be designed to sustain the forces imposed by the crane when lifting the full rated load. In addition, an IMT designed body is designed to take full advantage of the standard reservoir placement. This reservoir is installed in the cargo area of the body.

  • Page 20: Dominator Ii - 8600 - 10000 Crane Installation Kit (99905067)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Dominator II - 8600 - 10000 Crane Installation Kit (99905067) CUT WASHER LOCATIONS 5, 6 5, 7 5, 7 5, 7 DOOR 5, 7 SIDE 5, 7 5, 7 5, 6...
  • Page 21 CRANE BOX TOP ONLY (16.8 cm) 99905067 PARTS ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 93713669 INSTALLATION KIT 7500-10000 CRANE CRANE ASSEMBLY BODY DOMINATOR BODY 72042097 LEVEL INDICATOR LEVEL 72601748 CAP SCREW 1.00- 8X 3.00 SH GR8 72063066 WASHER 1.00 FLAT HI STR...

  • Page 22: Additional Installation Components, Non-Imt Body (93713748)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Additional Installation Components, Non-IMT Body (93713748) Chassis Wiring Harness (77441476 / 99905212) TO RECOMMENDED BOOM 12V NORMALLY CLOSED SWITCHED 12V POWER OUTPUT FROM BOOM STOW SENSOR FLOOD (NOT TO EXCEED 7 AMPS)

  • Page 23: Telescopic Crane Orientation

    Chapter 3 Crane Reference Telescopic Crane Orientation When an IMT telescopic crane is not factory-installed on a body, the crane is packed with the boom oriented as it is built on a test stand to facilitate handling. Install the crane on the body with boom pointing backward.

  • Page 25: Parts

    Hydraulic Schematic Single Proportional (99905596) ....83 Radio Remote Harness (77441481) ......... 87 Radio Remote Harness – Single Proportional (77441537) ..90 Decal Placement, 10000 30' Crane .......... 94 Option-Winch Roller (99905055) ..........96 Option - Boom Tip Light Kit (99905289) ........97...

  • Page 26: Parts Information

    CRANE IDENTIFICATION Every IMT crane has an identification placard (see figure). This placard is attached to the inner boom, mast, or crane base. When ordering parts, communicating warranty information, or referring to the unit in correspondence, always include the serial number and model numbers.
  • Page 27 Chapter 4 Parts CYLINDER IDENTIFICATION To insure proper replacement parts are received, it is necessary to specify the complete number/letter sequence for any part requested. Part numbers may be cross checked by comparing the stamped identification on the cylinder case (See figure below) against the information contained in the service manual.

  • Page 28: Base & Mast Assembly, Test Stand (99904925) (See Parts List For Effectivity Dates)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.
  • Page 29 Chapter 4 Parts 99904925 BASE & MAST ON TEST STAND ITEM PART# DESCRIPTION DETAILS KIT # 91723059 KIT-HARDWARE BASE & MAST 91723584 HARDWARE KIT (effective through 05/22/13) 91723601 HYDRAULIC KIT SINGLE PROPORTIONAL 91725088 HYDRAULIC KIT 52722950 MAST WELDMENT (effective through 05/22/13) 60120138 SLIDE-ROTATION STOP 60128849...

  • Page 30: Base & Mast Assembly, Test Stand (99904925) (See Parts List For Effectivity Dates)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Base & Mast Assembly, Test Stand (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a test stand.
  • Page 31 Chapter 4 Parts 99904925 BASE & MAST ON TEST STAND ITEM PART# DESCRIPTION DETAILS KIT # 91723059 KIT-HARDWARE BASE & MAST 91725205 HARDWARE KIT (effective from 05/22/13) 91723601 HYDRAULIC KIT SINGLE PROPORTIONAL 91725088 HYDRAULIC KIT 52725172 MAST WELDMENT (effective from 05/22/13) 60120138 SLIDE-ROTATION STOP 60128849...

  • Page 32: Base & Mast Assembly, Truck Mount (99904925) (See Parts List For Effectivity Dates)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a truck.
  • Page 33 Chapter 4 Parts BASE & MAST, TRUCK MOUNT (99904925) ITEM PART# DESCRIPTION DETAILS KIT # 91723059 KIT-HARDWARE BASE & MAST 91723584 HARDWARE KIT (effective through 05/22/13) 91723601 HYDRAULIC KIT SINGLE PROPORTIONAL 91725088 HYDRAULIC KIT 52722950 MAST WELDMENT (effective through 05/22/13) 60120138 SLIDE-ROTATION STOP 60128849...

  • Page 34: Base & Mast Assembly, Truck Mount (99904925) (See Parts List For Effectivity Dates)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Base & Mast Assembly, Truck Mount (99904925) (See Parts List for Effectivity Dates) NOTE: This base and mast assembly is shown as it if it were mounted on a truck.
  • Page 35 Chapter 4 Parts BASE & MAST, TRUCK MOUNT (99904925) ITEM PART# DESCRIPTION DETAILS KIT # 91723059 KIT-HARDWARE BASE & MAST 91725205 HARDWARE KIT (effective from 05/22/13) 91723601 HYDRAULIC KIT SINGLE PROPORTIONAL 91725088 HYDRAULIC KIT 52725172 MAST WELDMENT (effective from 05/22/13) 60120138 SLIDE-ROTATION STOP 60128849...

  • Page 36: Boom Assembly (99904925) (See Parts List For Effectivity Dates)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Boom Assembly (99904925) (See Parts List for Effectivity Dates) 87(6) 104(6) 106(6) 87(6) 134 131 104(6) 106(6) 6.5" 108" 6" 6" 108" 6" 6.5" 6" NOTES (SEE REFERENCE NUMBER IN BOX): APPLY NEVER-SEEZ INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.
  • Page 37 WELDMENT-LOWER BOOM 7500/10000 (effective through 05/22/13) 52723023 WELDMENT-1st STAGE EXT BOOM 7500/10000 (effective through 05/22/13) 52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 60030337 WEAR PAD-ROUND 2.00 DIA X 1.00 DIA X 1.188 LG 60030421 WEAR PAD-RC .25 X 6.00 X 6 .00...

  • Page 38: Boom Assembly (99904925) (See Parts List For Effectivity Dates)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Boom Assembly (99904925) (See Parts List for Effectivity Dates) 106 104 6 PCS 6 PCS 6 PCS 6 PCS 6 PCS 6 PCS NOTES (SEE REFERENCE NUMBER IN BOX): APPLY NEVER-SEEZ INSTALL EXTENSION CYLINDERS FIRST, ADD RETAINERS NEXT, AND INSTALL WEAR PADS LAST.
  • Page 39 7500/10000 (effective from 05/22/13) 52725161 WELDMENT-1st STAGE EXT BOOM 7500/10000 (effective from 05/22/13) 52723024 WELDMENT-2nd STAGE EXT BOOM 7500/10000 60030336 WEAR PAD-RC .19 X 6.00 X 6.00 60030337 WEAR PAD-ROUND 2.00 DIA X 1.00 DIA X 1.188 LG 60030421 WEAR PAD-RC .25 X 6.00 X 6 .00...

  • Page 40: Valvebank Assembly (99904925)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Valvebank Assembly (99904925) WINCH (DOWN) EXT. CYLINDER (RETRACT) LOWER CYLINDER (RETRACT) ROTATION (CW) CASE DRAIN RETURN (TANK) PRESSURE ROTATION (CCW) LOWER CYLINDER 125 119 (EXTEND) EXT. CYLINDER (EXTEND) WINCH (UP) NOTES (SEE REFERENCE NUMBER IN BOX): INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.
  • Page 41 Chapter 4 Parts 99904925 VALVEBANK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # 119. 72532358 ADAPTER M STR/M JIC 8 8 121. 72532361 ADAPTER M STR/M JIC 8 10 122. 72532670 ELBOW M JIC/45/ F JIC 8 8 123. 72532690 ELBOW M JIC/90 /FJIC SW 4 4 125.

  • Page 42: Valvebank Assembly-Single Proportional (99904925)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Valvebank Assembly-Single Proportional (99904925) WINCH (DOWN) EXT CYL (RETRACT) PRESSURE MAIN CYL (RETRACT) ROTATION CW RETURN (TANK) CASE DRAIN ROTATION CCW MAIN CYL (EXTEND) EXT CYL (EXTEND) WINCH (UP) NOTES (SEE REFERENCE NUMBER IN BOX): INSTALL WIRE HARNESS TO VALVE BANK PRIOR TO INSTALLING VALVE BANK BRACKET.
  • Page 43 Chapter 4 Parts 99904925 VALVEBANK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # 127. 72533583 ELBOW M STR/45/ M JIC 8 6 138. 60140840 MAST VALVEBANK BRACKET 140. 73734472 VALVE BANK-SINGLE 10 GPM PROPORTIONAL REV G 20120815...

  • Page 44: Winch & Anti-Two Block Assembly (99904925)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Winch & Anti-Two Block Assembly (99904925) NOTES: USE BLUE LOCKTITE. PORT A PORT B CASE DRAIN 99904925 WINCH & ANTI-TWO BLOCK ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # 91723584...

  • Page 45: Crane & Winch Assembly (99904925) (See Parts List For Effectivity Dates)

    Chapter 4 Parts Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) 68,70(4) 3 70(4) 2 57 2 56 2 56 2 57 2 57 DETAIL K 2 56 84,99,103 83,98,102 106 104 106 104 83,98,102 84,99,103 NOTES: APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS.
  • Page 46 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 99904925 CRANE & WINCH ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # 72063038 MACHINERY BUSHING 2.00 X14 GA NR 72063039 MACHINERY BUSHING 2.00 X10 GA NR 72062108 .50 -20 HEX CENTER LOCK...

  • Page 47: Crane & Winch Assembly (99904925) (See Parts List For Effectivity Dates)

    Chapter 4 Parts Crane & Winch Assembly (99904925) (See Parts List for Effectivity Dates) 68, 70 (4) 70 (4) DETAIL K 99, 103, 84 SEENO TE#2 84, 103, 99 95 98 NOTES: APPLY ANTI-SEEZ TO BOOM AND CYLINDER MOUNTING PINS. DO NOT ALLOW ANTI-SEEZ TO CONTACT BOOM OR CYLINDER PIN BOSS BEARINGS.

  • Page 48: Flip Sheave Assembly (99904925)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 99904925 CRANE & WINCH ASSEMBLY ITEM PART # DESCRIPTION DETAILS KIT # 72063038 MACHINERY BUSHING 2.00 X14 GA NR 72063039 MACHINERY BUSHING 2.00 X10 GA NR 72062108 .50 -20 HEX CENTER LOCK...

  • Page 49: Flip Sheave Assembly (99904925) (See Parts List For Effectivity Dates)

    CORD REEL ASSEMBLY 30' WITH CONNECTOR 52723030 M 1.50X 3.38 52723058 WELDMENT- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 52723060 WELDMENT-FLIP SHEAVE 9500/ 10000 (effective through 04/17/13) 52723061 WELDMENT- SNATCH BLOCK 9500/ 10000 (effective through 03/04/13) 60030255 SHEAVE 9.00 NYLATRON GSM 60030424...
  • Page 50 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 FLIP SHEAVE ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # 52723623 HOOK HOLDER-WELDMENT (effective through 05/22/13) 70034517 SPLIT SHEAVE PROTECTOR (effective through 05/22/13) 70145121 COLLAR-SHAFT 2 PIECE 7/8 in.

  • Page 51: Flip Sheave Assembly (99904925) (See Parts List For Effectivity Dates)

    CORD REEL ASSEMBLY 30' WITH CONNECTOR 52723030 M 1.50X 3.38 52725155 WELDMENT- ANTI-TWO BLOCK BRACKET (effective from 04/17/13) 52725153 WELDMENT-FLIP SHEAVE 9500/ 10000 (effective from 04/17/13) 52725066 WELDMENT- SNATCH BLOCK 9500/ 10000 (effective from 03/04/13) 60030255 SHEAVE 9.00 NYLATRON GSM 70034490 PLATE-ANGLE PLASTIC 3.5"...
  • Page 52 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 FLIP SHEAVE ASSEMBLY PARTS LIST (99904925) ITEM PART # DESCRIPTION DETAILS KIT # 70734762 TRANSMITTER-RADIO GATED W/HORN REMOTE (effective from 04/17/13) 70734750 RECEIVER-RADIO REMOTE SINGLE PROPORTIONAL (effective from 04/17/13) 70734763...

  • Page 53: 99904925 Crane Assembly Parts List, Complete (See Parts List For Effectivity Dates)

    Chapter 4 Parts 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 91723059 KIT-HARDWARE BASE & MAST 91723579 HARDWARE KIT-WINCH MOUNT 91723543 HARDWARE KIT-VALVEBANK...
  • Page 54 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 60030429 WEAR PAD- ANTI-TWO BLOCK BRACKET (effective through 04/17/13) 70034490 PLATE-ANGLE PLASTIC 3.5" 60109337 PIN RETAINER PLATE 3.00 DIA...
  • Page 55 Chapter 4 Parts MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 72601629 CAP SCREW .75-10 X 4.00 HEX HEAD GR8 Z 72601817 CAP SCREW .75-10 X 3.25 HEX HEAD GR8 Z (effective through 02/14/13) 72062108 .50 -20 HEX CENTER LOCK...
  • Page 56 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 104. 72063053 WASHER .50 LOCK (effective through 05/22/13) 105. 72063116 WASHER FLAT .75 N H ASTM F436 Z 106.

  • Page 57: 99904925 Crane Assembly Parts List, Complete (See Parts List For Effectivity Dates)

    Chapter 4 Parts 99904925 Crane Assembly Parts List, Complete (See Parts List for Effectivity Dates) MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 91723059 KIT-HARDWARE BASE & MAST 91723579 HARDWARE KIT-WINCH MOUNT 91723543 HARDWARE KIT-VALVEBANK...
  • Page 58 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 60135833 RETAINER-1st STAGE EXTENSION CYLINDER 70029595 THREADED PLUG 1.00-8 70145121 COLLAR-SHAFT 2 PIECE 7/8 in. 70399044 TAPE -REFLECTIVE RED/ 1.25 X108.00...
  • Page 59 Chapter 4 Parts MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 70034382 CAP-GREASE 71413185 SPRING .105 WIRE 0.75OD 2 .875 LG 72034479 PLUG-PLASTIC .50-13 X .50 UNC-2B 72053301 COUPLING BLK .12 72053508 ZERK NPT 0.12...
  • Page 60 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 MODEL 10000 CRANE ASSEMBLY (99904925) PARTS LIST ITEM PART# DESCRIPTION DETAILS KIT # 124. 72532700 ELBOW M STR/90/ M JIC XL 6 6 125. 72532792 ADAPTER M STR/M JIC 8 4 126.

  • Page 61: Gear Rotator (71056577)

    Chapter 4 Parts Gear Rotator (71056577) GUIDE MUST BE FLUSH WITH BOTTOM OF HOUSING. BEARING GREASE ZERK LOC. 1/8-27 N.P.T. 18,19 LOADING (NOTE 6) PLUG LOC. 13,14,15 (NOTE 3) 17 (NOTE 1) (NOTE 1) 3 (NOTE 1) SECTION A-A 16 4 2 (NOTE 4) NOTES Install seals #3 and #17 with Loctite plastic gasket on O.D.
  • Page 62 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 71056577 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 71056607 GEAR BEARING 70395074 O-RING 70395076 SEAL 70145786 SNAP RING 70055271 CONE BEARING 70055281 CUP BEARING 70145501 RETAINER, BEARING 70056550 WORM...

  • Page 63: Lower Cylinder (51722956)

    Chapter 4 Parts Lower Cylinder (51722956) 17 13 11 12 11 12 5.25" 9.5" POLYGON BEARING 11 10 11 10 RETRACT 70055368 PORT (2 PCS EACH END) EXTEND STAMP PART NUMBER 40° PORT AND REVISION. 40° TEST PORT Ø3.25" TYP SPACER Ø2"...
  • Page 64 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 NOTES: SEE PART NUMBER AND REVISION STAMPED ON CYLINDER. REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME. APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD BEARING AND HOLDING VALVE SEALS.

  • Page 65: Extension Cylinder Assembly (51723604)

    Chapter 4 Parts Extension Cylinder Assembly (51723604) SECTION B-B STAMP PART # AND REVISION DATE 4.75" 140.06" RETRACTED (REF) 102" STROKE Ø3" BARREL Ø1.5" ROD Ø2 " Ø2.5" BORE Ø1.27" Ø1.75" ROD Ø2.75" BORE Ø3.25" BARREL 102" STROKE 3/4-10 UNC 0.75"...
  • Page 66 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 51723604 PARTS LIST ITEM PART # DESCRIPTION DETAILS QUANTITY 51723931 CYLINDER ASSEMBLY 51723927 CYLINDER ASSEMBLY SELF-LOCKING NUT 1.25-12 FITTING ADAPTER WASHER HAIRPIN, COTTER PLASTIC PLUG SAE O-RING 73054807 VALVE, COUNTERBALANCE...

  • Page 67: Cylinder (51723931)

    Chapter 4 Parts Cylinder (51723931) STAMP WITH PART NUMBER AND REVISION. 4.88" SECTION B-B 143.62" CLOSED - 245.62" OPEN - 102" STROKE Ø2" Ø3" BARREL Ø1.5" ROD Ø2.5" BORE Ø1.27" 171° 1.25-12 UNC 2A 30.44" STROKE LIMITER SECTION A-A SEALS FOR 51723931 PISTON SEALS FOR 51723931 ROD BEARING SECTION A-A ROD SEALS...
  • Page 68 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 TORQUE ROD BEARING TO 200-300 FT-LB (27.6 - 41.5 KG-M). TORQUE PISTON NUT (#4) TO 412.3 FT-LB (57 KG-M). TO LOCK THE ROD BEARING ON THE CYLINDER, DRILL A #26 HOLE 0.25-0.30" DEEP IN A SEAM BETWEEN THE ROD BEARING AND THE CASE.

  • Page 69: Cylinder (51723927)

    Chapter 4 Parts Cylinder (51723927) SECTION B-B 3" STAMP WITH PART NUMBER AND REVISION. R1.25" Ø1.27" SECTION A-A R1.16" 3.63" Ø1.03" Ø1.75" ROD Ø2.75" BORE Ø3.25" BARREL 139.94" CLOSED - 241.94" OPEN - 102" STROKE SEALS FOR 51723927 PISTON SEALS FOR 51723927 ROD BEARING SECTION A-A SECTION A-A ROD SEALS...
  • Page 70 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 NOTES: SEE PART NUMBER AND REVISION STAMPED ON CYLINDER. REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME. APPLY "LUBRIPLATE" NO. 630-2 MEDIUM-HEAVY, MULTI-PURPOSE LUBRICANT TO ALL PISTON, ROD BEARING AND HOLDING VALVE SEALS.

  • Page 71: Winch Specifications (71570825)

    Chapter 4 Parts Winch Specifications (71570825) 71570825 WINCH SPECIFICATIONS LAYER LINE PULL (POUNDS) LINE SPEED (FPM) CAPACITY (FT) (7/16" (AT 10 GAL/MIN WIRE ROPE DIA.) FLOW) 6000 5400 4900 4500 PERFORMANCE ESTIMATE PRESSURE 3000 PSI SYSTEM VOLUME 20 GPM MAXIMUM; 1.5 GPM MINIMUM MOTOR DISPLACEMENT 4.88 CI/REV GEAR RATIO...

  • Page 72: Winch Parts (71570825)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Winch Parts (71570825) 4 5 6 7 8 9 10 11 12 13 32 33 34 35 36 37 38 39 40 24 25 26 27 71570825 PARTS LIST ITEM...
  • Page 73 Chapter 4 Parts 71570825 PARTS LIST ITEM PART # DESCRIPTION KIT # QUANTITY CAP SCREW, SOCKET HEAD 73540247 DUAL COUNTERBALANCE VALVE ASSEMBLY 90° CONNECTION (CONICAL) BRAKE PIPE CAP SCREW, SOCKET HEAD SIDE PANEL, MOTOR SIDE MOTOR SIDE SUPPORT PLATE 73534501 BALL BEARING RETAINING RING PLUG...
  • Page 74 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 73511108 BRAKE UNIT PARTS LIST ITEM PART # DESCRIPTION QUANTITY PART OF 94397459 SEAL KIT O-RING PART OF 94397459 SEAL KIT O-RING PISTON FLANGE PART OF 94397459 SEAL KIT GASKET...

  • Page 75: Winch Oil Specifications

    Chapter 4 Parts Winch Oil Specifications The use of proper gear oil and regular preventive maintenance will help extend gear train life and reliable winch brake performance. Oil Change Frequency Winch Fill / Gear oil should be changed after the first 100 hours or 30 days of machine Drain Plug operation, and then every 1000 hours or 12 months, whichever occurs first.

  • Page 76: Valvebank (73734472)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Valvebank (73734472) 3, 4 6, 7 73734472 PARTS LIST ITEM PART # DESCRIPTION 73540394 VALVE BODY 73540375 VALVE SECTION 73540252 VALVE-P. FLOW CONTROL 73540253 COIL (PART OF #3) 73540396 RELIEF VALVE...

  • Page 77: Valvebank (73734727)

    Chapter 4 Parts Valvebank (73734727) WAS 73734635 THROUGH S/N 10000121216. VALVE SECTIONS WINCH EXT CYL RELIEF MAIN CYL VALVE ROTATION WINCH DRAIN RETURN (TANK) PRESSURE CONNECTION BLOCK SOLENOID Circuitry for coding - DT12 - DT24 4-pin Coil A Coil B 73734727 PARTS LIST PART # DESCRIPTION...

  • Page 78: Seal Kit For 73734727 (94399214)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Seal Kit for 73734727 (94399214) 6 Nm 6 Nm 6 Nm 6 Nm 94399214 SEAL KIT PARTS ITEM DESCRIPTION DETAILS QUANTITY 100. O-RING 1.78 x 1.02 mm 101. O-RING 6.75 x 1.75 mm P5001 102.
  • Page 79 Chapter 4 Parts 94399214 SEAL KIT PARTS ITEM DESCRIPTION DETAILS QUANTITY 104. O-RING 26.7 x 1.78 mm Z24 105. O-RING 12.42 x 1.78 mm P5001 106. O-RING 2.90 x 1.78 mm Z24 108. O-RING 10.82 x 1.78mm P5001 109. O-RING 6.07 x 1.78 mm P5001 110.

  • Page 80: Connection Block Seal Kit For 73734727 (94399213)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Connection Block Seal Kit for 73734727 (94399213) 108a CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213) ITEM DESCRIPTION DETAILS QUANTITY 100. O-RING 2.90x1.78 Z24 101. O-RING 10.82x1.78 P5001 102. O-RING 12.42x1.78 P5001 104.
  • Page 81 Chapter 4 Parts CONNECTION BLOCK SEAL KIT FOR 73734727 (94399213) ITEM DESCRIPTION DETAILS QUANTITY 112. O-RING 12.42x1.78 P5001 113. O-RING 14.03x2.61 P5001 94 Sh A 115. SEAL G 1/4" DRV 100116-NB 650 NBR 116. O-RING 15X2 HNBR 90 SH RED SPOT 117.

  • Page 82: Hydraulic Schematic Fully Proportional (99905018)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Hydraulic Schematic Fully Proportional (99905018) CASE DRAIN WINCH RETURN (SEE INSTL KIT) CASE DRAIN PRESSURE VALVE (SEE INSTL KIT) BANK 7 (PORT A) (UP) 7 (PORT B) (DN) 11 (PORT E)
  • Page 83 Chapter 4 Parts PLANETARY WINCH PORT COUNTERBALANCE IDENTIFICATION VALVE PORT A PORT B (GREASE HOSE) PRESSURE & WINCH RETURN HOSES (BOTTOM VIEW) TRANSDUCER EXT CYL (RETRACT) LOWER CYL (RETRACT) WINCH (DN) LOWER ROT CW CYLINDER RETURN LOWER CYLINDER CASE PORT IDENTIFICATION PRESSURE DRAIN PORT A...
  • Page 84 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 99905018 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 72532670 ELBO W M JIC/45/F JIC 8 8 72532690 ELBOW M JIC/90/F JIC SW 4 4 72532700 ELBOW M STR/90/M JIC XLG 6 6...

  • Page 85: Hydraulic Schematic Single Proportional (99905596)

    Chapter 4 Parts Hydraulic Schematic Single Proportional (99905596) CASE DRAIN RETURN (SEE INSTL KIT) PRESSURE WINCH WINCH WINCH BRAKE VALVE BANK TUBE ASSEMBLY (EXISTING) 7 (PORT B) (DN) 7 (PORT A) (UP) 11 (PORT E) 11 (PORT R) 5 (PORT R) DN LOWER CYL 3 (PORT E) UP ROTATION...
  • Page 86 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 WINCH PORT A GREASE HOSE PORT B PORT R WINCH (DOWN) PORT E (RETRACT) EXT CYL (RETRACT) (EXTEND) WINCH (BOTTOM VIEW) MAIN CY L (RETRACT) PRESSURE ROTATION CW RETURN (TANK)
  • Page 87 Chapter 4 Parts 99905596 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # 51396886 HOSE-FZ .38 X 25.00 (6-6) 100R17 51396887 HOSE-FJ .38 X 24.50 (6-6) 100R17 51399462 HOSE-FJ .38 X 31.00 (6-6) 100R17 51399463 HOSE-FZ .50 X 32.00 (8-8) 100R17 51399072 HOSE-FJ .38 X 22.50 (8-6) 100R17 51399073 HOSE-FZ...

  • Page 89: Radio Remote Harness (77441481)

    Radio Remote Harness (77441481)

  • Page 90: Radio Remote Harness (77441481)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Radio Remote Harness (77441481) CP-101 12015791 DEUTSCH: DT06-4S SPLICE C WEATHERPACK: LO CA TOR C ODE: LO CA TOR C ODE: LO C AT OR C ODE: TERM: 12124580 SEAL: 12015323...

  • Page 91: Radio Remote Harness (77441481)

    Chapter 4 Parts Radio Remote Harness (77441481) POWER (RADIO) ENGINE SPEED ENGINE START ENGINE STOP BLACK GROUND CJ-400 BROWN CAN LOW CP-1200 COMPRESSOR ON WHITE TETHER POWER (6V) RADIO RECEIVER RADIO BLUE CAN HIGH TETHER INTERFACE CRANE HOURMETER RECEIVER INTERFACE STOW SENSOR POWER A2B SIGNAL (GRAY)

  • Page 92: Radio Remote Harness-Single Proportional (77441537)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Radio Remote Harness-Single Proportional (77441537)

  • Page 93: Radio Remote Harness-Single Proportional (77441537)

    Chapter 4 Parts Radio Remote Harness-Single Proportional (77441537) CP-300 DEU TSCH: DT06-3S DEU TSCH:DT06-2S LOCATOR CODE: LOCATOR CODE: TERM: 0462-201-16141 TERM: 0462-201-16141 CP-101 12015791 WEDGE: W3S PLUG: 114017 WEDGE: W2S WEATHER PACK: LOCATOR CODE: TERM: 12124580 SEAL: 12015323 CAVIT Y COLOR PRINT LABEL CON-SPLC...

  • Page 94: Radio Remote Harness-Single Proportional (77441537)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Radio Remote Harness-Single Proportional (77441537) POWER (RADIO) PROPO RTIONA L OUTPU T PROPO RTIONA L OUTPU T ENGINE SPEED WINCH BRAKE RADIO RECEIVER ENGINE S TART INTER FACE (GR AY)

  • Page 95: Horn Circuit (99905614)

    CHASSIS HARNESS - DOM 1-2 (77441444) DOM 3-4 (77441446) CRANE HARNESS 77441481 REV A NOTE: THIS MAY BE 12V OR GROUND PLEASE MAKE SURE TO SEE HOW HORN FUNCTIONS BEFORE WIRING IN IMT HORN CIRCUIT SEE NOTES REMOVE WIRE FROM CJ-401 POS C STOW SENSOR NC (CRANE HARNESS)

  • Page 96: Decal Placement, 10000 30' Crane

    Decal Placement, 10000 30' Crane 23 3 NOTES (SEE REFERENCE NUMBER IN BOX): SERIAL NUMBER PLACARD. MOUNT STREETSIDE. PLACE BOTTOM POINT OF DIAMOND ABOVE END OF CYLINDER PIN. CENTER ABOVE HOOK WELDMENT. EITHER SIDE. DECAL PLACEMENT (IF NOT SHOWN ON CRANE)
  • Page 97 Chapter 4 Parts DECAL PLACEMENT, 10000 30' CRANES (REF 99905087) ITEM PART # DESCRIPTION KIT # QTY IN KIT QTY ON CRANE 95724111 DECAL KIT - TELE COMMON SIII (7500-14000) 95719348 DECAL KIT - BODY COMMON 70391612 DECAL-GREASE WEEKLY (LEFT)

  • Page 98: Option-Winch Roller (99905055)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Option-Winch Roller (99905055) Kit 51723637 18 5 3" 2.31" (7.6 cm) (5.9 cm) 1" (2.5 cm) NOTES (SEE REFERENCE NUMBER IN BOX): REPLACE EXISTING BAR ON WINCH WITH 60136607. USE EXISTING BOLTS AS SHOWN.
  • Page 99 Chapter 4 Parts 99905055 PARTS LIST ITEM PART # DESCRIPTION DETAILS KIT # 71413185 SPRING 0.105WIRE 0.75 OD 2.875 LG 72060047 CAP SCREW .38-16X 1.25 HH G R5 Z 72060641 MACHINE SCREW #10-24X 1.75 ROUND HEAD 72062093 #8-32 HEX ZINC 72062103 .38-16 HEX NYLOCK 72062106...

  • Page 100: Option - Boom Tip Light Kit (99905289)

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Option - Boom Tip Light Kit (99905289) NOTES: LIGHT CAN BE PLACED ON EITHER SIDE. HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH. SINGLE INCANDESCENT LIGHT KIT (12V & 24V) (DWG 99905289)
  • Page 101 Chapter 4 Parts NOTES (SEE REFERENCE NUMBER IN BOX: LIGHT CAN BE PLACED ON EITHER SIDE. HARNESS CONNECTS TO CORD REEL AND ANTI-TWO-BLOCK SWITCH. DUAL LED LIGHT KIT (KIT 51724116 / DWG 99905289) ITEM PART # DESCRIPTION DETAILS KIT # QUANTITY 51724116 ELECTRICAL KIT-BOOM DUAL...
  • Page 102 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 ELECTRICAL INSTALLATION, LIGHT KITS (99905289) ITEM PART # DESCRIPTION DETAILS QUANTITY 51723830 ELECTRICAL KIT-BOOM SINGLE FLOOD LIGHT 51724116 ELECTRICAL KIT-BOOM DUAL LED FLOOD LIGHT 51724606 ELECTRICAL KIT-BOOM SINGLE FLOOD LIGHT 24V...

  • Page 103: General Reference

    H A P T E R General Reference In This Chapter Inspection Checklist ..............101 Deficiency / Recommendation / Corrective Action Report ..106 Thread Torque Charts .............. 108 Inspection Checklist NOTICE: The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements.
  • Page 104 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 TYPE OF INSPECTION NOTES: Daily and monthly inspections are to be performed by a “competent person”, who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.
  • Page 105 Chapter 5 General Reference FREQUENCY ITEM KEY INSPECTION DESCRIPTION STATUS (S,R,X,NA) Wire Rope Inspect for apparent deficiencies per applicable requirements and manufacturer’s specifications. Pins Proper engagement of all connecting pins and pin retaining devices. General Overall observation of crane for damaged or missing parts, cracked welds, and presence of safety covers.
  • Page 106 Model 10000 30-foot Parts & Specifications Manual Part # 99905185 FREQUENCY ITEM KEY INSPECTION DESCRIPTION STATUS (S,R,X,NA) Hardware All bolts, fasteners and retaining rings for tightness, wear and corrosion. Wear Presence of wear pads. Pads Pump & Hydraulic pumps and motors for leakage at fittings, seals, and Motor between sections.
  • Page 107 Chapter 5 General Reference FREQUENCY ITEM KEY INSPECTION DESCRIPTION STATUS (S,R,X,NA) • Other Pumps & Pumps and Motors for loose bolts/fasteners, leaks, noise, vibration, Motors loss of performance, heating & excess pressure. • Winch motor(s) • Rotation motor(s) • Other Valves Hydraulic valves for cracks, spool return to neutral, sticking spools, proper relief valve setting, relief valve failure.

  • Page 108: Deficiency / Recommendation / Corrective Action Report

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Deficiency / Recommendation / Corrective Action Report DATE: OWNER: UNIT I.D. NUMBER: GUIDELINES a A deficiency (X) may constitute a hazard. Deficiency must be corrected and/or faulty parts replaced before resuming operation.
  • Page 109 Chapter 5 General Reference X,R,CA ITEM # EXPLANATION DATE CORRECTED...

  • Page 110: Thread Torque Charts

    Model 10000 30-foot Parts & Specifications Manual Part # 99905185 Thread Torque Charts FINE THREAD BOLTS (ENGLISH) COARSE THREAD BOLTS (ENGLISH) SIZE BOLT GRADE 5 GRADE 8 SIZE BOLT GRADE 5 GRADE 8 DIA. DIA. SAE J429 SAE J429 SAE J429...
  • Page 111 Chapter 5 General Reference FINE THREAD TORQUE CHART (METRIC) COARSE THREAD TORQUE CHART (METRIC) TIGHTENING TORQUE TIGHTENING TORQUE SIZE BOLT SIZE BOLT DIA (DIA- DIA. (DIA- (INCHES) TPI) (INCHES) TPI) SAE J429 SAE J429 SAE J429 SAE J429 GRADE 5 GRADE 5 GRADE 8 GRADE 8...

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