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PoolPak PCP Series Operation And Maintenance Manual

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PCP SERIES
DEHUMIDIFIERS
Indoor
OPERATION AND MAINTENANCE MANUAL
P o o l P a k . c o m

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Summary of Contents for PoolPak PCP Series

  • Page 1 PCP SERIES DEHUMIDIFIERS Indoor OPERATION AND MAINTENANCE MANUAL P o o l P a k . c o m...

  • Page 2: Table Of Contents

    Table of Content General Information ........................2 Operating Safety (Warnings, Cautions, and Notes) ................... 2 Reference and Additional Information ...................... 3 Basic Information ............................4 Dehumidifier External Systems Connection – S Cab ................. 5 Dehumidifier External Systems Connection – RH and RV cabs ..............8 Dehumidifier External Systems Connection ....................

  • Page 3: General Information

    PoolPak PCP Series – Indoor OMM September 2020...

  • Page 4: Reference And Additional Information

    Contact Us 1-833-DAS-POOL (327-7665) PoolPak 3491 Industrial Drive Schedule / Modify a Start-up: York, PA 17403 Startups@DehumidifiedAirServices.com Inquire about Warranty: Warranty@DehumidifiedAirServices.com PoolPak.com Order Parts: Parts@DehumidifiedAirServices.com All Other Product Support: Support@DehumidifiedAirServices.com September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 5: Basic Information

    • Optional Pool Water Heating **. • Optional Space Heating - hot water coil, electric or gas heater ***. • Air Conditioning (AC)* – external water cooling, outdoor condenser or fluid cooler. PoolPak PCP Series – Indoor OMM September 2020...

  • Page 6: Dehumidifier External Systems Connection - S Cab

    Gas line. If the dehumidifier is equipped with a gas heater for space heating purposes, the gas line connection is to be brought to the gas heater directly. WARNING! Gas Line. The gas line must be installed in accordance with respective device documentation and local codes and regulations. September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 7 Outdoor Air (OA) intake - top Piping Connections ① Condensate Drain ② AC – Air-Cooled (refrigeration) ③ AC – Water-Cooled (water/glycol) ④ Pool Heating Water ⑤ Space Heating Hot Water Pic. C.1-A PoolPak PCP Series – Indoor OMM September 2020...
  • Page 8 Outdoor Air (OA) intake ductwork connection options – top, horizontal. Piping Connections ① Condensate Drain ② AC – Air-Cooled (refrigeration) ③ AC – Water-Cooled (water/glycol) ④ Pool Heating Water ⑤ Space Heating Hot Water Pic. C.1-B September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 9: Dehumidifier External Systems Connection - Rh And Rv Cabs

    Gas line. If the dehumidifier is equipped with a gas heater for space heating purposes, the gas line connection is to be brought to the gas heater directly. WARNING! Gas Line. The gas line must be installed in accordance with respective device documentation and local codes and regulations. PoolPak PCP Series – Indoor OMM September 2020...
  • Page 10 Mirrored Arrangement Both, horizontal and vertical, dehumidifier could have standard and mirrored cabinet arrangement (see Pic.C.2). Note, that all options and details, described above, apply to both, standard and mirrored arrangement. Pic. C.2 September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 11 – top, horizontal side (left or right). Piping Connections ① Condensate Drain ② AC – Air-Cooled (refrigeration) ③ AC – Water-Cooled (water/glycol) ④ Pool Heating Water ⑤ Space Heating Hot Water Electrical connection Pic. C.1-A PoolPak PCP Series – Indoor OMM September 2020...
  • Page 12 • Optional Pool Water Heating **. • Optional Space Heating - hot water coil, electric or gas heater ***. • Air Conditioning (AC)* – external water cooling, outdoor condenser or fluid cooler. September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 13: Dehumidifier External Systems Connection

    Gas line. If the dehumidifier is equipped with a gas heater for space heating purposes, the gas line connection is to be brought to the gas heater directly. WARNING! Gas Line. The gas line must be installed in accordance with respective device documentation and local codes and regulations. PoolPak PCP Series – Indoor OMM September 2020...
  • Page 14 Dehumidifier Optional Arrangement. Two-Compressor Arrangement Standard PCP series dehumidifier has one compressor, however two-compressor arrangement is available also. Note, that all options and details, provided above, apply to both, standard and two-compressor arrangement: • Single Deck dehumidifier has same dimensions,...
  • Page 15 Proper clearances should be maintained for adequate airflow and heat rejection! Generally, up to 36” side and 96” top clearances are required. For more information on clearances as well as equipment dimensions and other details, refer to the submittal documentation. PoolPak PCP Series – Indoor OMM September 2020...
  • Page 16 Fig. 4. Fig. 5. Fig. 7. Fig. 6. Pic. C.4.F Fig. 8. September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 17 Glycol mixture concentration is normally shown on Main Label – refer as needed. PoolPak PCP Series – Indoor OMM September 2020...

  • Page 18: Layout And Components

    D.1B-RH, D.1A-BV and D.1A-BH below show all/most available options, some of which may not be present on your dehumidifier. Dehumidifier Main Components – S cab Pic. D.1-S • Main Blower (1) is in the main blower compartment next to the Main Electric Panel (2) and Compressor Compartment (3). September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 19 If the dehumidifier has the water-cooled air conditioning option (equipped with fluid cooler or connected to external water-cooling source), the compressor circuit also includes the plate heat exchanger (16)). • Main Electric Panel contains Main Control Board (17), Operator Panel (18) and other electrical components. PoolPak PCP Series – Indoor OMM September 2020...

  • Page 20: Dehumidifier Main Components - Rv And Rh Cabs

    Dehumidifier Main Components – RV and RH Cabs RV Cab Pic. D.1A-RV September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 21 Hot water coil is usually located directly downstream of the reheat coil; Electric heater is usually mounted directly on the dehumidifier’s supply air duct connection. Gas heater (duct heater or boiler package) normally is installed externally (not shown). PoolPak PCP Series – Indoor OMM September 2020...
  • Page 22 Feasible field installation options include OP mounting plate (18) on the corner post or elsewhere in mechanical room or maintenance office (see Interface and Communication for details). September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 23 Dehumidifier Main Components – BV and BH cabs Pic. D.1A-BV PoolPak PCP Series – Indoor OMM September 2020...
  • Page 24 Hot water coil is usually located directly downstream of the reheat coil; Electric heater is usually mounted directly on the dehumidifier’s supply air duct connection. Gas heater (duct heater or boiler package), if provided, normally is installed externally (not shown). September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 25: Control System

    (25) and Pool Out (26)) measure the entering and leaving pool water temperature. The sensors are located directly at the respective connections of the coaxial pool water heat exchanger. As an option, the pool water heat exchanger piping/manifold may have water flow switch also. PoolPak PCP Series – Indoor OMM September 2020...
  • Page 26 It may also be located in main electrical panel or in the dehumidifier in general. Pic. D.4-S September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 27 Pic. D.4-R PoolPak PCP Series – Indoor OMM September 2020...
  • Page 28 Pic. D.4-B September 2020 PoolPak PCP Series – Indoor OMM...
  • Page 29 Depending on the type, size and installation, outdoor condensers may be provided with different set of legs/supports (34), which are required assembly on-site – refer to the Installation manual. PoolPak PCP Series – Indoor OMM September 2020...
  • Page 30 The pump package electrical sub-panel (40) contains the pump package electrical power and control apparatuses. • The pump package manifolds are usually equipped with pressure gauges, automatic air venting valve, draining and other valves. NG-Z NG-V Pic. D.6 September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 31: Sequence Of Operation

    If pool water is needed to be warmed up – more heat is diverted towards pool heating coaxial heat exchanger (if dehumidifier is equipped with this option). • Rest of the heat (if any) is diverted towards outdoors (outdoor condenser, fluid cooler, etc.) PoolPak PCP Series – Indoor OMM September 2020...
  • Page 32 – pump would stay engaged while fans are engaged (regardless of the fans’ speed). September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 33: Interface And Communication

    (the alarm that’s locked out the device or entire dehumidifier). For detailed information on TouchDisplay OP refer to CommandPak® Control System Touch Display User Manual, provided with the dehumidifier (or contact factory to obtain a copy). PoolPak PCP Series – Indoor OMM September 2020...
  • Page 34 For more details regarding alarms and alerts, refer to the Alarms Description information (available via Help feature in Touch Display OP); contact factory if needed. September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 35: Remote Communication

    LonWorks Gateway for communication purposes. For more information about Web Monitor or BMS communication set up (connection, configuration, access, point cutsheets, etc.) – contact factory. Pic. F.2 PoolPak PCP Series – Indoor OMM September 2020...

  • Page 36: Basic Maintenance

    Basic Maintenance Although PoolPak equipment is built for minimal service downtime, periodic preventative maintenance is required to ensure maximum reliability, safety, and operating efficiency. WARNING! To ensure equipment longevity and proper and efficient operation, the dehumidifier and its auxiliary systems and devices (outdoor condenser, fluid cooler, boiler package, etc.) must be maintained properly and regularly.
  • Page 37 Check gasket condition on all doors to ensure an airtight seal Check bolts on compressors, motor mounts, dehumidifier bases and coils and tighten if required Verify that the airflow around the remote condenser or dry cooler is unobstructed PoolPak PCP Series – Indoor OMM September 2020...

  • Page 38: Specific Components Maintenance

    Straighten any coil fins that have been bent during the cleaning process • Confirm the drain line is clear • Replace all panels and parts and restore electrical power to the equipment September 2020 PoolPak PCP Series – Indoor OMM...

  • Page 39: Special Maintenance Tasks. Fluid Cooler Winterization

    PoolPak PCP Series – Indoor OMM September 2020...

  • Page 40: Pools - Equipment Warranty

    Email: Warranty@DehumidifiedAirServices.com PoolPak warrants as set forth and for the time periods shown below that it will provide through either a DASV Service Technician or an authorized service organization specified and approved by DASV, a new or rebuilt part to replace a factory installed part which has failed because of defect in workmanship or material.
  • Page 41 Replacement Part Warranty If a replacement part provided by PoolPak under this warranty fails due to a material defect prior to the end of the Two-Year Parts Warranty (or the end of the extended warranty period if applicable), whichever comes first, PoolPak will provide a new or rebuilt part F.O.B.
  • Page 42 2. Optional Five-Year Dehumidifier Coil Warranty Subject to the terms above, PoolPak will provide a replacement coil for up to 60 months from the date of the warranty activation. Extended coil warranties are for parts of the dehumidifier only and does not cover parts of dry cooler or OACC coils.

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