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Installation, Operation and
Maintenance
ComPak
R-410A
®
AW/HCD Series
RoofComPak
Series
®
HCD (High Capacity Dehumidifier)
AW (Air and Water)
Horizontal (H) and Vertical (V) Configurations
FORM #: SVW06-PCPIOM-20170808
SUPERCEDES: SVW06-PCPIOM-20150514
UPDATED: JUNE 2018
© 2017 PoolPak LLC. All rights reserved.
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Summary of Contents for PoolPak ComPak AW Series
- Page 1 Installation, Operation and Maintenance ComPak R-410A ® AW/HCD Series RoofComPak Series ® HCD (High Capacity Dehumidifier) AW (Air and Water) Horizontal (H) and Vertical (V) Configurations FORM #: SVW06-PCPIOM-20170808 SUPERCEDES: SVW06-PCPIOM-20150514 UPDATED: JUNE 2018 © 2017 PoolPak LLC. All rights reserved.
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Page 2: Table Of Contents
Electronically Commutated (EC) Fans ......................17 Unique Outside Air System ......................... 17 Cupronickel Water Heat Exchanger ......................17 Technical Summary ........................... 18 Dimensional Data ............................18 3491 Industrial Drive York, Pennsylvania 17402 USA 800-959-7725 Fax 717-757-5085 © 2017 PoolPak LLC. All rights reserved. DRAFT-SVW06-PCP-IOM-20170706... - Page 3 Salt Water Pools ............................41 Condensate Drains ............................ 41 Water Cooled Condenser ..........................42 Remote Air-Cooled Condenser Installation ....................42 Space and Location Requirements .......................42 Field Installed Piping ..........................44 © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®...
- Page 4 Auxiliary Air & Pool Water Heater Connections for Multiple Unit Installation ............71 Auxiliary Air & Pool Water Heater Connection for a Two Pool Installation ............72 Field Wiring .............................73 Fire Control System Connection ........................74 Factory Wiring Diagrams ........................... 75 | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®...
- Page 5 Figure 4-17. ACC Refrigerant Piping ......................45 Figure 5-1. RIU Keypad ..........................48 Figure 5-2. Initial Startup Screen .........................48 Figure 5-3. Status Screen 1 ........................48 Figure 5-4 Status Screen 4 .........................49 © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®...
- Page 6 Figure 6-10. ComPak AW/HCD Point to Point Schematic - Three Phase, Horizontal Unit ........80 Figure 6-11. RoofComPak Factory Wiring Diagram ..................81 Figure 6-12. ComPak and RoofComPak Startup Checklist ................83 | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®...
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Page 7: Important
However, please check at the earliest opportunity that the product has arrived in good condition and that no damage occurred during shipping. If any damage is suspected, contact the carrier to file a claim. If the product is to sit in storage for a length of time before installation, contact PoolPak Service department for proper storage guidelines. -
Page 8: Section I: Indoor Pool Design
The PoolPak System utilizes an environmental control package designed to meet all special needs of the indoor pool environment, while reducing energy usage and building maintenance costs. -
Page 9: Indoor Air Quality
55 to 60 Therapy Pool 86 to 92 55 to 60 Whirlpools 99 to 104 55 to 60 Normally max 86°F to minimize overheating of occupants © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 10: Pool Water Chemistry
1000 - 2000 3000 1000 - 2000 3000 Calcium Hardness (ppm) 200 - 400 1000 200 - 400 1000 Calcium Acid (ppm) 30 - 50 30 - 50 | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 11: Section Ii: Principles, Functions, And Features
A PoolPak unit, when matched correctly to the evaporation rate of the pool water and overall dehumidification requirements, will efficiently maintain the pool air at relative humidity levels between 50% and 60%. It should be noted that a lower evaporation rate occurs when the pool enclosure’s air temperature is maintained above... -
Page 12: Room Dew Point Control
The CPCS-PCP uses dew point control to operate the PoolPak® unit and maintain the moisture level below the setpoint. The space dry bulb temperature and relative humidity determine the dew point temperature. By varying the space temperature and space relative humidity set points, the dew point set point is changed. -
Page 13: Commandpak ® Control System
If the pool water temperature is also below the setpoint, some of the recovered heat is directed to the pool water condenser (model AW only) for pool water heating. If neither air heating nor pool water heating is required, © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 14: Cold Surface Temperature Humidity Reset
Heating can only take place during the dehumidification when heat is captured in the refrigeration circuit. This is only available on the Model AW, which is equipped with a pool water condenser. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 15: Features And Options
Chilled water and closed loop cooling tower water may be used for the water- cooled condenser loop. Never use ground water for the water-cooled condenser. Consult the factory for cooling tower applications. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 16: Roofcompak ® Series
Series ® PoolPak has taken their most popular ComPak® configuration and repacked it as a self-contained, all-in-one dehumidification system. This product comprises the RoofComPak® Series. This offering merges a highly reliable ComPak® AWH or HCDH base system with an integral air-cooled condenser and either an integral gas furnace or an electric heater. -
Page 17: Evaporator Coil Options
• Supplies 100% of available recycled energy to the pool water • Reaches water temperature set-point conditions faster • Efficiently maintains the water temperature set-point • Redirects heat only after space temperature is satisfied © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 18: Technical Summary
AWH/HCDH 3500/4000 with integral gas or electric heat, remote ACC 2900 lbs AWH/HCDH 3500/4000 with integral gas or electric heat, integral ACC 3700 lbs AWH/HCDH 3500/4000 with no integral auxiliary heat, integral ACC 2700 lbs | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 19: Section Iii: Performance And Sizing
ComPak Series IOM ® SECTION III: PERFORMANCE AND SIZING ComPak Performance ® Detailed performance and dimensional information are provided in the PoolPak WAVES Selection Software. ® ComPak AW (AWV, AWH) Performance ® Table 3-1. ComPak® AW Performance Summary POOL WATER CONDENSER PERFORMANCE AT 82°F AIR AND 80°F WATER... -
Page 20: Compak® Hcd (Hcdv, Hcdh) Performance
2500 20.9 47.4 84.6 41.0 53.5 118.8 2600 3300 31.3 59.7 113.8 56.9 80.5 169.9 3500 4300 41.5 95.2 166.8 66.5 86.2 195.3 4000 4500 50.2 97.9 187.8 | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 21: Compak® Unit Dimensions
The latest detailed unit dimensional data may be found in the ComPak® Series AWH/HCDH, AWV/HCDV All Engineering Library. Models R-410A Dimensional Drawings publication which can be downloaded from the RoofComPak® generic drawings are also available in the same location on the PoolPak® website. ComPak® Horizontal Dimensions Table 3-3. AW/HCD Horizontal Unit Overall Dimensions... -
Page 22: Compak® Vertical Dimensions
32.2 32.2 33.8 33.8 47.3 47.3 47.3 Figure 3-2. AW/HCD Vertical Unit Elevation and Plan Views No OA OA Side OA Top RA Rear RA Rear RA Rear | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 23: Compak® Outside Air Damper Size
Operating these units at OA quantities different from which the unit was selected will be detrimental to the unit’s operation. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 24: Hot Water Coil Capacities
Entering Air Temperature - 80°F Entering Water Temperature - 180°F Max. Working Pressure - 125 psi Capacity is a function of Return Airflow and is independent of Supply Airflow | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 25: Factory Refrigerant Charge
ACC or connecting refrigerant line between unit and ACC. Table 4-2 Table 4-3 For ACC and lineset charging, see in the Installation section. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 26: Remote Air-Cooled Condenser (Acc) Performance
*NOTES: For models ACC00XX, see figure #3-3 (Single Fan). For models ACC01XX, see figure #3-3 (Dual Fan). For models ACC02XX, see figure #3-4 (Three Fan-Bohn). For models ACC03XX, see figure #3-4 (Dual Fan-Bohn). | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 27: Figure 3-3. Air-Cooled Condenser (Poolpak®) - Isometric Views
ComPak Series IOM ® Figure 3-3. Air-Cooled Condenser (PoolPak®) - Isometric Views *ALL DIMENSIONS ARE IN INCHES SINGLE FAN DUAL FAN Figure 3-4. Air-Cooled Condenser (Bohn) - Elevation Views 45.4 42.3 49.1 20.25 0.875 DIA. MTG. HOLES TYP. OPTIONAL EXTERNAL... -
Page 28: Electric Duct Heater
AWH/HCDH 1400/1800/2600: 12-1/2 x 13-1/2 inches AWH/HCDH 2600/3500/4000: 17 x 19 inches Duct heater width = 8, 10 or 12 inches depending on heater kW; Flange width = 1 inch | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 29: Section Iv: Installation
Pool Heater Pump (optional) Pool Water Circulation Pump Balancing Valve for ComPak (Optional - By Others) Pool Water Temp. Sensor Pool Filter Pool Pump © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 30: Handling
RP WITH INT GAS HEAT ONLY UNIT WEIGHT: 2,900 LBS SPREADER BAR LENGTH 50" (2X) LIFT VIEW RP WITH INT ACC & GAS HEAT UNIT WEIGHT: 3,700 LBS | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 31: Clearance
The condensate may be piped to a drain or returned to the pool if local codes allow. If returned to the pool, the condensate should be piped to the skimmer. PoolPak LLC recommends neither for, nor against, the practice of ®... -
Page 32: Curb Mounting
Curb Mounting (Fig. 4-4) For curbs by PoolPak, see the specific curb drawing that is specifically designed for the ComPak (Fig. 4.3). For curbs by others, you must use the same dimensions as shown. or for the RoofComPak The outside dimensions of the curb are such that the base of ComPak® extends over the edge of the curb all the way around. -
Page 33: Integral Gas Furnace Option (Roofcompak Only)
Pressures should be regulated to the entering pressures as shown on the furnace manufacturer’s data plate or manual. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 34: Cpcs-Pcp Controls Field Wiring
A ¾” hole must be drilled for the 6-conductor cable which connects the remote interface unit to the PoolPak® unit. The below is specific mounting instructions that correspond to the mounting schematic below: 1. -
Page 35: Cold Surface Temperature Sensor (2)
The economizer will also be activated in the space cooling mode if the auxiliary air conditioning condenser option is not installed or if the compressor is locked out by a fault condition. Figure 4-6. Economizer Operation © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 36: Outside Air Temperature Sensor (Economizer Option Only) (4)
See figure below for an illustration of a PAC unit field wiring. Figure 4-8. PAC Unit Field Wiring L1L2 24 VAC CONTROL SIGNAL FROM COMPAK TERMINALS 12 AND 13 POWER SUPPLY USE COPPER SUPPLY WIRES | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 37: Auxiliary Pool Water Heating System (Awh Model Only*) (6)
24 VAC maximum and the current through the contacts does not exceed 1 amp inductive. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 38: Building Fire Control System (9)
1⁄4” FPT fitting. Electrical connection should be made with 22 AWG copper, 2 conductor, shielded, twisted-pair cable. Connect the shield drain wire to ground at the ComPak® end only. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 39: Figure 4-10. Field Wiring Schematic
THE CABLE MAY BE EXTENDED IN THE FIELD IF NECESSARY. (FIELD INSTALLED ONLY USE 22 AWG, COPPER, 4 CONDUCTOR, SHIELDED, TWISTED-PAIR. WITH THE ECONOMIZER OPTION) © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 40: Pool Water Piping (Awh And Awv Models Only*)
Condensate may be returned to the pool (if local codes allow), but PoolPak® LLC neither recommends nor disapproves this practice. The installer should check local codes prior to making this decision. Condensate must be filtered prior to being returned to the pool. -
Page 41: Salt Water Pools
(follow manufacturer’s instructions) controlled by an automatic thermostat set at a minimum of 35°F to protect against freezing. Insulate all piping. Insulation must be sealed at all seams. Power for heat tape must be supplied external to the ComPak®. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 42: Water Cooled Condenser
Overhead obstructions are not permitted. When the unit is in an area where it is enclosed by three walls, the unit must be installed as indicated for units in a pit. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 43: Figure 4-13. Remote Acc Installation Around Walls Or Obstructions
Figure 4-15. Remote ACC Installation When Installing Units in Pits STACK (BY OTHERS 10’ MAX. IF SUPPLIED) FLOW MIN. MIN. * W”=Total width of the condenser ” © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 44: Field Installed Piping
• A field provided, field installed liquid line filter-drier is recommended in the field piping to the ComPak® unit. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 45: Figure 4-17. Acc Refrigerant Piping
(Sporlan C-48XX - XX = based on liquid line size) ACC LOCATED ABOVE ACC LOCATED BELOW DISCHARGE LINE Pitch in Direction of refrigerant flow LIQUID LINE ACC LOCATED LEVEL © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 46: Table 4-2. R410A Charge For Air Cooled Condensers (Lb.)
PRIOR to installation and startup. Refrigerant and Oil Charging: • PoolPak® units are shipped with the required charge for self contained operation only. The remote ACC option does NOT provide the refrigerant charge or oil required for the ACC and line sets. -
Page 47: Table 4-3. Refrigerant (R410A) Charge For Different Line Size
WARNING! Above chart is for lineset length less than 100 ft and ACC located less than 50ft above unit or 20ft below unit. Failures due to a piping layout not within these limits nor receiving prior PoolPak ® Factory approval will not be covered under PoolPak warranty. -
Page 48: Section V: Operation
• Space Temperature in °F or °C • Space Relative Humidity in % • Space Dew Point in °F or °C • Outside Air Temperature in °F or °C (with Economizer Option Only) | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 49: Figure 5-4 Status Screen 4
• Cmpr High Mtr Temp • Cmpr High Pressure • Space T Sens Fail • Space RH Sens Fail Pool T Sens Fail • Outs T Sens Fail © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 50: Figure 5-6. Air Temperature Selection On The Set Points Menu
DPT. The set point change screen will remain visible for a short time to allow verification of the new dew point set point. After about five seconds, the RIU will automatically return to the status screen display. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 51: Purge Mode Control Menu
This warning indicates that operation of purge mode, without regard for outside air temperatures below freezing, can result in damage to hot water coils or other equipment in the pool area. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 52: Detailed Status Menu
• Fan – Supply Fan • A/C – Mechanical Air Cooling (Economizer Cooling Not Included) • Aux – Air – Auxiliary Air Heating • Aux - Wtr – Auxiliary Water Heating | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 53: Figure 5-12. Detailed Status Screen 5
• Unit 1 Present – Indicates if the unit currently being displayed by the RIU can communicate with unit 1 on the multiunit network • Unit 2, 3, 4 – Same as for unit 1, but for the other 3 possible units on the network. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 54: Cpcs-Pcp Network Operation
Setting this parameter to NO will cause the unit to dehumidify when the master calls for at least 1 stage of dehumidification. Using this parameter, it is possible to configure the number of units in each dehumidification stage. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... - Page 55 Units that are not configured for Network Control will use all local set points. Therefore any set points changed while the remote interface unit is displaying this unit will only be changed in this unit. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®...
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Page 56: Cpcs-Pcp Service
9995. WARNING! I/O configuration parameters allow inputs and outputs to be forced to the selected state. Improper use or settings will cause poor operation and possibly hazardous conditions. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 57: I/O Configuration
Where applicable, the value shown in parenthesis indicates whether or not the control logic should react to a failed sensor. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... - Page 58 Most dehumidifiers should be set for Partial. Contact factory service before changing this parameter to Full. An improper setting of Full will cause a high pressure fault condition and possible equipment damage. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®...
- Page 59 • Unit ID: 001 (Range 0 - 254). This parameter defines the dehumidifier address on a Modbus based BAS. • Baud Rate: 1200, 2400, 4800, 9600, or 19200. This parameter defines the communication speed of the BAS interface port. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |...
- Page 60 • LPCO Byp Tim: 120s. Do not change this parameter without PoolPak service authorization. • Cmpr Enabled: Yes or No. This parameter should typically be set to Yes. Do not set to No unless instructed by factory service.
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Page 61: History
A 4-digit status code for on/off. On = 1, Off = 0. For the following sequence: • Return Air Temperature (T) • Return Air Humidity (RH) AC Solenoid Status © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... - Page 62 • Alarm Output: Auto, On, or Off. Set to On or Off to force the alarm output contacts closed or open. • Economizer: Auto, On, or Off. Set to On or Off to force the field provided and installed economizer damper system to full open or full close. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®...
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Page 63: Utilities
• If the ComPak® unit is equipped with the auxiliary water-cooled air conditioning condenser, ensure that proper water flow and temperature are available. Check the water flow direction into and out of the unit. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 64: Start-Up
Attn: Service Department P.O. Box 3331 York PA 17402. Or fax to (717) 718-4245. Or scan and email to service@poolpak.com NOTE LOW VOLTAGE - DO NOT be misled by the term “low voltage.” Voltages as low as 50 volts may cause death WARNING! HIGH VOLTAGE is used in the operation of this equipment. -
Page 65: Troubleshooting
The alarm history can be viewed at any time by going to “HISTORY” in the Service menu. A list of the 50 most recent faults is kept there. See HISTORY earlier in this manual for details on reading the fault history log. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... - Page 66 Indicates that the defrost thermostat is open (opens at 30° F). The CPCS-PCP will shut down the compressor when this fault occurs. The unit will resume normal operation after the thermostat closes (closes at 40° F). See the Troubleshooting Guide for causes and solutions. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®...
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Page 67: Data Log Retrieval
The CPCS records data every minute keeping approximately 30 days of data. To aid in troubleshooting, this data can be downloaded to a USB pen drive and sent to PoolPak® Service for analysis. To begin, remove the cover to the right of the service buttons on the CM1 module. It is the part that has a red Carel label attached. -
Page 68: Network Troubleshooting Guide
2. All units have uncleared alarm 2. Determine and correct the cause of the conditions. alarm and then clear alarms in the units. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 69: Troubleshooting Guide
2. Replace filter drier Fan On Compressor Motor Compressor Off 3. Defective thermal overload 3. Replace thermal overload module Thermal Overload 4. Defective compressor 4. Replace compressor © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 70: Maintenance
Daily Maintenance • Pool water chemistry is a part of daily maintenance and it is recommended to follow National Spa and Pool Institute standards. PoolPak® LLC strongly recommends following the National Spa and Pool Institute values. Table 5-2. Pool Water Chemistry... -
Page 71: Section Vi: Wiring
SECTION VI: WIRING Auxiliary Air & Pool Water Heater Connections for Multiple Unit Installation Figure 6-1. Auxiliary Air and Pool Water Heater Connections for Multiple Units © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... -
Page 72: Auxiliary Air & Pool Water Heater Connection For A Two Pool Installation
Auxiliary Air & Pool Water Heater Connection for a Two Pool Installation Figure 6-2. Auxiliary Air and Pool Water Heater Connections for Two Pool Installations | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 73: Field Wiring
THE CABLE MAY BE EXTENDED IN THE FIELD IF NECESSARY. (FIELD INSTALLED ONLY USE 22 AWG, COPPER, 4 CONDUCTOR, SHIELDED, TWISTED-PAIR. WITH THE ECONOMIZER OPTION) © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 74: Fire Control System Connection
Fire Control System Connection Figure 6-4. Fire Control System Connection | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 75: Factory Wiring Diagrams
ComPak Series IOM ® Factory Wiring Diagrams Figure 6-5. ComPak AW/HCD Main Schematic - Single Phase © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 76: Figure 6-6. Compak Aw/Hcd Main Schematic - Three Phase
Figure 6-6. ComPak AW/HCD Main Schematic - Three Phase | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 77: Figure 6-7. Compak Aw/Hcd Point To Point Schematic - Single Phase, Vertical Unit
ComPak Series IOM ® Figure 6-7. ComPak AW/HCD Point to Point Schematic - Single Phase, Vertical Unit © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 78: Figure 6-8. Compak Aw/Hcd Point To Point Schematic - Three Phase, Vertical Unit
Figure 6-8. ComPak AW/HCD Point to Point Schematic - Three Phase, Vertical Unit | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 79: Figure 6-9. Compak Aw/Hcd Point To Point Schematic - Single Phase, Horizontal Unit
ComPak Series IOM ® Figure 6-9. ComPak AW/HCD Point to Point Schematic - Single Phase, Horizontal Unit © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 80: Figure 6-10. Compak Aw/Hcd Point To Point Schematic - Three Phase, Horizontal Unit
Figure 6-10. ComPak AW/HCD Point to Point Schematic - Three Phase, Horizontal Unit | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 81: Figure 6-11. Roofcompak Factory Wiring Diagram
ComPak Series IOM ® Figure 6-11. RoofComPak Factory Wiring Diagram © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®... -
Page 82: 3491 Industrial Drive
3491 Industrial Drive York, Pennsylvania 17402 USA 800-959-7725 Fax 717-757-5085 © 2017 PoolPak LLC. All rights reserved. DRAFT-SVW06-PCP-IOM-20170706 | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®... -
Page 83: Figure 6-12. Compak And Roofcompak Startup Checklist
Failure due to improper plug connections will not be covered under warranty. DO NOT TURN ON MAIN POWER FOR THE UNIT AT THIS TIME. © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance |... - Page 84 Record the firmware version: Ver: NOTE: If it displays anything lower than Ver:4.04, contact PoolPak Service immediately for ComPak Firmware Revision instructions and files. Throughout this checklist, the first button listed refers to the RIU, the button in ( ) refers to the CM1.
- Page 85 Repeat this process if there is a second stage of Auxiliary Air Heat. Did the Aux Air Heat 2 turn on? YES or NO ___ 4. If aux air heat worked properly, change the output(s) back to AUTO. If not contact PoolPak Service. COMPRESSOR STARTUP Note: Do not open the ball valves for the air-cooled or water-cooled condenser line set.
- Page 86 SUCT SH: °F ___ 4. If you find any discrepancies between the values recorded above and the actual conditions, please contact PoolPak Service for assistance. COMPRESSOR AIR REHEAT MODE ° Please note: The Space Air Temp must be above 75 F for the compressor to operate.
- Page 87 A/C mode. Refer to the IOM or contact PoolPak Service for assistance in calculating the required field refrigerant and oil amounts. © 2017 PoolPak LLC. All rights reserved.
- Page 88 ” Vapor ” Liquid Condenser Elevation: Circle one: Above Below ComPak unit. NOTE: Failure to add the correct amount and type of refrigerant and oil will void the warranty. | ComPak Series - Installation, Operation and Maintenance www.poolpak.com | 800-959-7725 ®...
- Page 89 RJ-45 jack in the serial card slot of the CM1. Refer the customer’s IT staff to complete the “CPCS-PCP RAP Network Configuration” form from www.poolpak.com. If this form is complete, please use the CPCS-PCP to configure the addressing.
- Page 90 WARNING: The factory warranty is VOID if a completed copy of the ComPak Warranty Registration & Startup Form is not provided to PoolPak Service within 7 days of the initial start-up date. PoolPak LLC will not be held responsible for improper installation procedures.
- Page 91 ComPak Series IOM ® THIS PAGE INTENTIONALLY LEFT BLANK © 2017 PoolPak LLC. All rights reserved. ComPak Series - Installation, Operation and Maintenance | ®...
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Page 92: 3491 Industrial Drive
The proceeding 7 pages for the startup checklist are required or the unit warranty will be voided. Follow the instructions as specified. 3491 Industrial Drive York, Pennsylvania 17402 USA 800-959-7725 Fax 717-757-5085 © 2017 PoolPak LLC. All rights reserved. SVW06-PCP-IOM-20170808...
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