Panametrics PanaFlow XMT1000 User Manual
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Panametrics PanaFlow XMT1000 User Manual

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PanaFlow™ XMT1000
User's manual
910-313 Rev. A

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Summary of Contents for Panametrics PanaFlow XMT1000

  • Page 1 PanaFlow™ XMT1000 User’s manual 910-313 Rev. A...
  • Page 3 PanaFlow™ XMT1000 Panametrics liquid flow ultrasonic transmitter User’s manual 910-313 Rev. A June 2017...
  • Page 4 [no content intended for this page]...

  • Page 5: Table Of Contents

    Contents Product registration ................. vii Services .
  • Page 6 Appendix A. Specifications............. 23 A.1 Operation and performance .

  • Page 7: Product Registration

    Terms and conditions WARNING! Panametrics’ sales terms and conditions for your recent purchase of a Panametrics product, including the This symbol indicates a risk of potential applicable product warranty, can be found on our website...

  • Page 8: Auxiliary Equipment

    (Directive 2011/65/EU). regulations, or laws applicable to safety. Waste Electrical and Electronic Equipment (WEEE) directive Working area Panametrics is an active participant in Europe’s Waste Electrical and Electronic Equipment (WEEE) take-back WARNING! initiative (Directive 2012/19/EU). Auxiliary equipment may have both manual and automatic modes of operation.

  • Page 9: Chapter 1. Installation

    Chapter 1. Installation Introduction CE marking compliance To ensure safe and reliable operation of the XMT1000, it must For CE marking compliance or installation in high noise be installed in accordance with the established guidelines. areas, the XMT1000 flow transmitter must be wired in Those guidelines, explained in detail in this chapter, include accordance with the instructions in this section.

  • Page 10: Unpacking The Xmt1000

    Unpacking the XMT1000 Before removing the XMT1000 from its box, please If anything is missing or damaged, contact Panametrics inspect both the box and the instrument carefully. Each Customer Care immediately for assistance. instrument manufactured by Panametrics is warranted The XMT1000 is supplied with both a serial number to be free from defects in material and workmanship.

  • Page 11: Site And Clearance Considerations

    For flowcell clearance recommendations, consult the manual for your specific flow meter system or contact 1.4.3 Sunlight exposure Panametrics for assistance. Access to the XMT1000 flow transmitter should be uninhibited, as defined by the The installer should consider and limit exposure of the minimum clearance distances around the enclosure XMT1000 flow transmitter to direct sunlight.

  • Page 12: Local Mounting

    1.4.4 Local mounting 1.4.5 Remote mounting The XMT1000 accuracy is affected by the flowcell The standard XMT1000 enclosure is a powder-coated, location in the process piping and on the orientation aluminum, IP67 explosion-proof enclosure. Typically, of the transducers. Thus, in addition to accessibility the enclosure is mounted as close as possible to for maintenance, adhere to the following installation the transducers.

  • Page 13: Making The Electrical Connections

    Making the electrical connections This section contains instructions for making all the 5. Note the labels inside the rear cover to assist in necessary electrical connections for the XMT1000 flow wiring the power and option connections. transmitter. Refer to figure 6 for a complete wiring diagram. •...
  • Page 14 Line power terminal block (TB4) accepts 20-10 AWG wire • AC Description (L1) line (L2/N) neutral * Connect ground to chassis [OR] • DC Description Casted ground symbol Exterior ground screw * connect ground to chassis Additional customer ground, 3x Digital communication terminal block (TB1)

  • Page 15: Wiring The Analog Outputs

    CH1 FLYING LEAD TERMINAL BLOCK CH2 FLYING LEAD TERMINAL BLOCK (TB5) ACCEPTS 26-12 AWG WIRE (TB6) ACCEPTS 26-12 AWG WIRE DESCRIPTION DESCRIPTION CH 1 DOWNSTREAM SIG (+) CH 2 DOWNSTREAM SIG (+) CH 1 DOWNSTREAM RTN (-) CH 2 DOWNSTREAM RTN (-) CH 1 UPSTREAM RTN (-) CH 2 UPSTREAM RTN (-) CH 1 UPSTREAM SIG (+)

  • Page 16: Wiring The Modbus/Service Port

    4. If wiring of the unit has been completed, reinstall the 1. Disconnect the main power to the unit and remove wiring cover on the enclosure and tighten the set screw. the rear cover. 2. Install the required cable gland in the chosen conduit 1.5.2a Wiring as a totalizer (pulse) output hole on the side of the electronics enclosure.

  • Page 17: Wiring The Line Power

    1.5.4 Wiring the CH1 and CH2 Flying Lead 1.5.5 Wiring the Line Power Refer to Figure 6 on page 6 and Figure 7 on page 7 to locate the Channel1 and Channel 2 flying lead terminal blocks. The XMT1000 may be ordered for operation with power To wire the CH 1 flying lead to the terminal block 5, refer to inputs of either 100-240 VAC or 12-28 VDC.

  • Page 18: Chapter 2. Programming

    Chapter 2. Programming Introduction The six keys on the magnetic keypad are used to program the XMT1000: This chapter provides instructions for programming the • [√] - confirms the choice of a specific option and data various features of the XMT1000 flow transmitter. Before the entry within that option XMT1000 can begin taking measurements, settings for the •...

  • Page 19: Glossary Of Terms

    2.4 Glossary of terms • Backlight: The LCD display backlight has three • Reynolds correction: When turned on, a factor user-adjustable parameters. The brightness, the based on the kinematic viscosity and the flow rate contrast, and the length of inactivity which triggers of the fluid is applied to all measurements.

  • Page 20: Menu Maps

    2.5 Menu maps Use the menu maps in this section to program the desired In addition, the following menu maps are available in XMT1000 features. Appendix C: • Measurement display menu map (rev. 10) • HART output menu map • Main menu map (rev. 10) •...
  • Page 21 Main menu Keypad Display format Diagnostics Program lockout When the keypad is locked, press [ ], [ ], [ ] to open the password screen. Enter an admin password 1 variable 2 variables Totalizer to unlock the keypad. Forward total Operator Factory Admin...
  • Page 22 Operator/admin password SYSTEM MAIN board I/O OPTION boards HART SENSOR SETUP CALIBRATION ADVANCED Change Measure Display Meter setup Flow units password settings Velocity Backlight Language Operator Flow limits Always on System date Zero cutoff Admin Not visible in operator menu. Admin password is required.
  • Page 23 Operator/admin password SYSTEM HART SENSOR SETUP CALIBRATION ADVANCED MAIN board I/O OPTION boards Analog Digital Modbus/service output output port Bit/parity Base value Measurement Baud rate Actual Velocity Full value Pulse 2400 4800 8 no 8 odd volumetric Standard Frequency Calibrate Mass 9600 19200...
  • Page 24 Operator/admin password SYSTEM MAIN board I/O OPTION boards HART SENSOR SETUP CALIBRATION ADVANCED HART Hardware revision Analog Software HART info output (Admin access only) Hardware revision Analog Base value measurement Software revision Actual Velocity Full value volumetric Error Standard Mass handling volumetric HOLD...
  • Page 25 Operator/admin password SYSTEM OPTION boards HART SENSOR SETUP CALIBRATION ADVANCED MAIN board I/O Channel Pipe OD Pipe ID/WT configure ID-In ID-mm WT-In WT-mm Ch 1 Ch 2 Ch 3 Wall Pipe OD Pipe ID thickness Configure Transducer Path (No Off for Ch1) Length Standard Special...
  • Page 26 Operator/admin password SYSTEM HART SENSOR SETUP CALIBRATION ADVANCED MAIN board I/O OPTION boards Calibration Calibration Calibration Calibration Calibration Calibration type points config table factor Velocity Composite Reynolds Gate number Frequency Figure 16: CALIBRATION menu map (rev. 10)
  • Page 27 Operator/admin password SYSTEM MAIN Board I/O OPTION boards HART SENSOR SETUP CALIBRATION ADVANCED Signal setup Error log Reset settings Flash update Limits Active Tw Transmit volt Corr peak Main board % limit update Velocity low limit Reset to Ch 1 Ch 2 Ch 3 commission...

  • Page 28: Chapter 3. Error Codes And Troubleshooting

    Chapter 3. Error codes and troubleshooting Error display in the user interface The bottom line of the LCD displays a single, top priority error message during measurement mode. This line, called the error line, includes two parts: error header and error string. The error header indicates the error pattern and error number, while the error string gives a detailed description of the error information 3.1.1 Error header...

  • Page 29: Flow Error String

    This is a software malfunction. Try power cycling the E28: Software fault There is a software malfunction meter. If the error persists after power cycle, contact Panametrics factory. Velocity The measured velocity exceeds This error may be caused by incorrect programming, poor...

  • Page 30: Diagnostics

    1, installation, to correct any installation problems. programmed pipe dimensions. For a flowcell supplied by Panametrics, the correct data will be included in the If the physical installation of the system meets the documentation. For other flowcells, measure the pipe...

  • Page 31: Transducer/Buffer Problems

    However, they are subject to physical damage from mishandling and chemical attack. The following list of potential problems is grouped according to transducer type. Contact Panametrics if you cannot solve a transducer-related problem. • Leaks: leaks may occur around the transducer buffers and/or the flowcell fittings.

  • Page 32: Appendix A. Specifications

    Appendix A. Specifications A.1 Operation and performance Fluid types Repeatability Acoustically conductive fluids, including most clean ±0.1% to 0.3% of reading liquids, and many liquids with entrained solids or gas bubbles. Maximum void fraction depends on transducer, Range (bidirectional) interrogation carrier frequency, path length and pipe –40 to 40 ft/s (–12.2 to 12.2 m/s) configuration.

  • Page 33: Electronics

    Power consumption 15 watts maximum Storage temperature Wiring connection –40° to 158°F (–40° to 70°C) Conduit entries include 6 x 3/4” NPT and 1 x 1/2” NPT on Humidity (operating and storage) bottom, consult Panametrics for available adapters 10-90% RH...

  • Page 34: Appendix B. Modbus Communication

    Internet. With this reference as a guide, an operator could use any modbus master to communicate with the flow meter. Listed below are two limits of this implementation: • The PanaFlow XMT1000 supports only four of the standard function codes. These are read Holding registers (0x03), read input registers (0x04), write multiple registers (0x10), and read file record (0x14).
  • Page 35 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Global unit group 8 Operator eUnit_mA Unitless INT32 for mA Global unit group 9 Operator eUnit_mass Unitless INT32 for mass Global unit group 10...
  • Page 36 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Viewer eSysReq_Level System request level Unitless INT32 Viewer eSysReq_password System request password Unitless INT32 System request Viewer eSysReq_command Unitless INT32...
  • Page 37 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes eCh_2_Path Factory Ch 2 path configuration Unitless INT32 configuration_E eCh_3_Path Factory Ch 3 path configuration Unitless INT32 configuration_E System real RO eInventory_FwdTotal...
  • Page 38 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes eSystem_OPT_Startup_Err Option startup error Unitless INT32 eSystem_comm_Err Comm error Unitless INT32 eSystem_comm_TryNum Comm try times Unitless INT32 eSystem_comm_FailNum Comm fail times Unitless...
  • Page 39 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Display graph_ Viewer eDisplay_Graph_Value Unitless INT32 1 register address Display graph_ Viewer eDisplay_Graph_Unit Unitless INT32 1 unit code address Operator eDisplay_Select_Vel Select the velocity...
  • Page 40 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes eDisplay_Unit Type_ Unit type for Operator Unitless INT35 TTMass mass of totalizer Operator eDisplay_Unit Type_Dens Unit type for density Unitless INT32 Operator...
  • Page 41 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Log real RO Log int RO Number of eLog_NumRecord Unitless INT32 records MAIN Aout real RW Analog out 1 1000 1000 Operator...
  • Page 42 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes IO Aout1 real RW Analog out 3 1020 1020 Operator eAout3_ErrValue (IEEE 32 bit) error handling value 1022 Operator eAout3_ZeroValue...
  • Page 43 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes HART Aout int RW Analog out 2 1190 1190 Operator eAout2_Mode Unitless INT32 operating mode 1192 Operator eAout2_Type Analog out 2 type Unitless...
  • Page 44 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes MAIN Aout real RO 1200 MAIN Aout int RO 1300 MAIN Aout max real RW 1400 MAIN Aout max int RW 1500 MAIN Aout max real RO Maximum analog...
  • Page 45 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Maximum analog 1616 eAout2_TestValue_ max out 2 test value (IEEE 32 bit) (percent of span) Maximum analog 1618 eAout2_BaseValue_ max 1, 9, 14, 17, 20...
  • Page 46 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Aout2 max int RO 1700 Aout2 Min real RW 1800 MAIN Aout Min int RW 1900 MAIN Aout Min real RO Minimum analog out 1 1A00 1A00...
  • Page 47 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Minimum analog 1A1A eAout2_FullValue_Min 1, 9, 14, 17, 20 (IEEE 32 bit) out 2 full value IO Aout1 Min real RO Minimum analog 1A20 1A20...
  • Page 48 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes MAIN Dout1 real RW Output_1 2000 2000 Operator eDout1_PulseValue (IEEE 32 bit) pulse value Output_1 2002 Operator eDout1_PulseTime (IEEE 32 bit) pulse time...
  • Page 49 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Output_1 218A Operator eDout1_freqUnit Unitless INT32 frequency Unit code Output_1 218C Operator eDout1_AlarmState Unitless INT32 alarm State Output_1 218E Operator...
  • Page 50 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes MAIN Dout1 real RO 2200 MAIN Dout1 int RO 2300 TBD Dout2 real RW Output_2 2400 2400 Operator eDout2_PulseValue (IEEE 32 bit)
  • Page 51 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Output_2 2580 2580 Operator eDout2_Type Unitless INT32 type Output_2 2582 Operator eDout2_PulseUnit Unitless INT32 pulse value unit code Output_2 2584 Operator...
  • Page 52 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Output_2 25A0 Operator eDout2_PhaseShift Unitless INT32 phase shift Output_2 25A2 Operator eDout2_TestMode Unitless INT32 test mode Output_2 25A4 Operator eDout2_PulseAddress...
  • Page 53 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes TBD Dout max real RO Maximum output_2 2A80 2A80 eDout2_PulseValue_max (IEEE 32 bit) pulse value Maximum output_2 2A82 eDout2_PulseTime_ max (IEEE 32 bit)
  • Page 54 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes Dout Min real RW 2C00 Dout Min int RW 2D00 MAIN Dout Min real RO Minimum output_1 2E00 2E00 eDout1_Pulse Value_Min...
  • Page 55 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes MAIN Dout Min int RO eDout1_Pulse TestValue_ Minimum output_1 2F00 2F00 Unitless INT32 test pulse value Minimum output_1 2F02 eDout1_freq Fullfreq_Min INT32...
  • Page 56 Table 6: XMT1000 modbus register map - revision 4.19 Reg # Access Size in Register ID Description Units Format in hex level bytes FF int RW Fieldbus unit type 3500 3500 Viewer eFFUnitType_ Density_E Unitless INT32 register for density Fieldbus unit type 3502 Viewer eFFUnitType_Volumetric_E...

  • Page 57: Appendix C. Hart Communication

    When connecting a HART communicator to the wiring This slide switch (pictured in figure 17 below) is designed to terminals on the PanaFlow XMT1000 electronics terminal lock out HART configuration access for those customers board, the circuit must be terminated in an appropriate who require this extra level of security.

  • Page 58: Hart Menu Maps

    C.3 HART menu maps For reference while programming the XMT1000, see the following HART menu maps: • “HART output menu map” • “HART review menu map” C.3.1 HART output menu map Root menu PV loop QV value Setup menu Product type TV value SV value PV value...

  • Page 59: Hart Review Menu Map

    C.3.2 HART review menu map Root Menu PV loop Setup menu Product type QV value TV value SV value PV value current Logout Login Squawk Service menu* Review menu Clear totals *Editable only by admin/operator users I/O options Sensor setup Use preference Meter review HART review...

  • Page 60: Appendix D. Foundation Fieldbus Communication

    Connect the fieldbus wires to P1 on the terminal PCB interoperability with devices produced by other (see figure 20 below). Panametrics recommends using the manufacturers. The fieldbus option PCB comes with top right rear port on the enclosure.

  • Page 61: Fisco (Fieldbus Intrinsically Safe Concept)

    = 250 mA General Electric = 10 µH = 5.32 W General Electric Note: The XMT1000 FISCO control drawing is Panametrics drawing #752-584. Please consult the factory for a copy of the drawing. Attention! The FISCO cover must be installed to comply with FISCO guidelines.

  • Page 62: Specifications

    D.3 Specifications D.3.1 General D.3.4 User Layer Manufacturer name: Panametrics FB application manufacturer: Softing AG Manufacturer ID (hex): 004745 Function blocks: 5-AI(e), 1-PID Model: XMT1000 Supports block instantiation: Firmware upgrade Device type: 0010 over fieldbus: For latest, see fieldbus Configuration write protect:...

  • Page 63: Resource Block

    D.4 Resource block The resource block provides common information about the XMT1000 foundation fieldbus implementation. The user can find FF revision numbers, set passwords and configure the NAMUR NE107 bit map. D.4.1 FF revision Attention! Figure 24 below shows the foundation fieldbus SW and HW Before entering a password, make sure the versions in the XMT1000 resource block, and includes an XMIT_TB transducer block is in active mode.

  • Page 64: Namur Ne107

    The diagnostics are set to defaults by Panametrics, but they can be modified to any other level by the user. The four status signals are: • Failed: This category is typically used for hardware or software failures.
  • Page 65 Table 7: NAMUR NE107 errors and XMT1000 default categories Error Sub-error description Default category CRC configuration error Persistent parameter CRC fault Failed Software failure Stack overflow failure Failed Sequence or windowed watch dog failure Failed Software fault Failed Device initialization failure Initialization failed Failed Hardware failure...

  • Page 66: Xmit Transducer Block

    D.5 XMIT transducer block The XMIT transducer block contains parameters that can be transmitted onto the fieldbus via the AI block. The user can view real time data and select the units for each of the parameters (see figure 27 below). Figure 27: Measurement parameters and Units in XMIT transducer block...

  • Page 67: Units

    D.5.1 Units The measurement parameters found on the XMIT transducer block have several selectable units. Table 8 below lists the available units for each parameter. Note: The units can only be changed using an admin password. Make sure the selected units agree between the XMIT transducer block and the AI block.

  • Page 68: Composite Transducer Block

    D.6 Composite transducer block The composite transducer block provides the measurement values and programmable parameters that are common to all three paths. Figure 28 below shows the composite transducer block and table 9 lists the measurements and parameters that are available. Note: The R/W designation means that the parameter is writable in FF using an admin password.
  • Page 69 Table 9: Available measurement values and parameters Table 9: Available measurement values and parameters in the composite TB in the composite TB Composite TB measurements Measure- Para- Composite TB measurements Measure- Para- and parameters ment meter and parameters ment meter BATCH_FWD_TOTALS ACCELERATION_LIMIT BATCH_REV_TOTALS...

  • Page 70: Clearing The Totalizer

    D.6.1 Clearing the totalizer Table 9: Available measurement values and parameters Batch totals can be controlled through foundation fieldbus in the composite TB (see figure 29 below). The user can start, stop, or reset batch totalizers by setting the option on the TOTALIZER_CMD Composite TB measurements Measure- Para-...

  • Page 71: Channel Transducer Block

    D.7 Channel transducer block The CH1, CH2 and CH3 transducer blocks show the Table 10: Available measurement values and parameters measurement values and programmable parameters for in the channel TB each of the three paths. Figure 30 below shows the channel transducer block, and table 10 lists the measurements and Channel TB measurements Measure-...

  • Page 72: Analog Input Block

    D.8 Analog input block The analog input (AI) block (see figure 31 below) is designed as a generalized signal conditioning function. The output from an AI block can be connected to the fieldbus. The AI block receives and processes data measured by the transducer block and provides additional functions such as scaling, filtering, alarm generation, and trending.

  • Page 73: Simulation Mode

    D.11 Simulation mode Simulation mode allows the user to test the FF implementation without the instrument providing real data. The meter PCB is shipped with simulation mode disabled. To enable simulation mode, complete the following steps: CAUTION! To prevent damage to the electronic components, always use ESD protection whenever handling printed circuit boards.

  • Page 74: Fieldbus Troubleshooting Guide

    D.12 Fieldbus troubleshooting guide See table 11 below for suggested solution to possible fieldbus problems. Table 11: XMT1000 FF troubleshooting guide Problem Presumed Cause Remedy Communication Wiring unconnected, broken or shorted Correct wiring between XMT1000 and spur between DCS and device coupler.
  • Page 75 D.13 DPI620 FF modular communicator For local diagnostic capability with the XMT1000 FF option, Panametrics recommends the DPI620G-FF Genii advanced modular calibrator and HART/fieldbus communicator. The calibrator is available in an IS version as well (DPI620G-IS-FF). Table 12 below lists the models, description and key benefits.
  • Page 76 Index Error handling ......... vi, 10, 63 Error header .
  • Page 77 Inputs/outputs ..........24 Unpacking .
  • Page 78 Terminal blocks ..........24 Warranty .
  • Page 80 Experts in flare management, Panametrics technology also reduces flare emissions and optimizes performance. With a reach that extends across the globe, Panametrics’ critical measurement solutions and flare emissions management are enabling customers to drive efficiency and achieve carbon reduction targets across critical industries including: Oil &...

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